Cat Ladder Details2

Employer PMC Engineer (CSC) Contractor
MATERIAL SUBMITTAL FORM

PROJECT Baniyas North Development- Infrastructure, Villas & Streetscape- Phase 1
Submittal Ref: BN-03-00001-03-11-AR-TGC-MI-000103 Date 8-Nov-21 Rev. 00
Material Submittal For Cage Ladder

Submittal Title
Manufacturer & Subcontractor: Al Maha Modular Industries LLC
Submitted By Trojan General Contracting LLC

Civil Architecture Structural Mechanical Electrical
Discipline
Interior Design Landscape Infrastructure ( ) Others
Material Details
Drawing Reference N/A Documents Attached
Specification Reference Section 05 50 00 Metal Fabrications
Technical Data Sheets
BOQ Reference -
Compliance Statement
Material Specified Yes
Specifications Extract
Material Proposed Cage Ladder
Samples with Sample Tag
Manufacturer: Al Maha Modular Industries LLC
Others
Supplier: Al Maha Modular Industries LLC
Remarks
The Contractor certifies that the material submitted herewith has been reviewed in detail and is in compliance with the contract drawings and
specifications.
TGC Ref. No.: TG2066-BN-MTS-AR-0103
Initiator Name Engr. Sherif Menshawy Signature
Authorised Signatory Name Engr. Shyju Philippose Signature
Engineer's Comments:
Proposed Material for Cage Ladder is conditionally approved subject to the following comments: Code A -Approved
1- Structural Calculation to be submitted separately in Etabs/Safe and provide the respective Etabs/
safe native files and models for Engineer review and approval. Code B - Approved with Comments
2- Approval on shop drawings and structural calculation.
3- Lockable opening to be secured with a key lock. Code C - Revise and Resubmit
4- Ladder, cage & fixing plate/bolts finish colour to match with the facade colour. RAL colour to be
submitted for approval.
5- fully comply with project standard and specification. Code D - Rejected
6- Mock-up sample to be arranged for Client final approval.
7- Refer to comment on Pg. 103. Information/ Record
Reviewed By Dana Talal Date 18/11/2021

PMC Comments:
Reviewed By Date
Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract
requirements and specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not
necessarily reveiwed and hence not necessarily approved.
Received Date Dana Al Digitally signed by Dana Al Badich

DN: cn=Dana Al Badich, c=AE,
o=Mott MacDonald,
Badich email=Dana.AlBadich@mottmac.com
Date: 2021.11.22 11:03:46 +04'00'
TGC-QA/QC-FRM-BN-MR-01 REV:02 22/02/2021

Detailed Review Comments
SI No: Engineer's Comments Contractor's Response/Compliance
Reviewed By: Responded By:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily
reveiwed and hence not necessarily approved. Page
TGC/QAQC/BN/FRM/CRS/01 REV 00 01/11/2020

Material Submittal Checklist
Project: Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1 (1A & 1B)
Employer: M/s. ALDAR Properties.
Project Management Consultant: M/s. Parsons International Ltd.
Consultant: M/s. Mott MacDonald
Contractor: M/s. Trojan General Contracting LLC
Sub-Contractor/ Supplier: M/s. Al Maha Modular Industries LLC
Manufacturer: M/s. Al Maha Modular Industries LLC
Scope of Work: Cage Ladder
Sl. Attached
DESCRIPTION N/A REMARKS
No. YES NO
1 Supplier & Manufacturer Profile Yes
2 Industrial /Trade License Yes
3 Scope of Work Yes
4 Technical Compliance Statement Yes
5 Copy of Specifications Yes
6 Vendor List (If Applicable) N/A
7 Schedule of Materials Yes
8 Technical Data Sheets Yes
9 Product Catalogue N/A
10 Method Statement No Will submit seperately
Test Reports/ Product Certificate/Authorities

11 Yes
Approval
12 Material Safety Data sheets Yes
13 Country of Origin Yes
14 ISO Certificates / Third Party Certificates Yes
15 Draft Guarantee/ Warranty Yes
16 Previous Approvals Yes
Dealership agreement & Authorization letter -If

17 N/A
applicable
18 Product Sample & Photo No
The above documents should be arranged in a file with divider sheets [2 Hard copies and 1 Soft copy]
Prepare the document index as per the Checklist
PROJECT DETAILS:
Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1
Project:
(1A & 1B)
Employer: M/s. ALDAR Properties
PMC M/s. Parsons International Ltd.
Consultant: M/s Mott MacDonald
Cage Ladder
TABLE OF CONTENTS
1. Supplier & Manufacturer Profile

2. Industrial/Trade License
3. Scope of work
4. Technical Compliance Statement
5. Copy of Specification
6. Schedule of materials
7. Technical data sheets/Product Catalogue
8. Test Reports/ Product Certificate/Authorities Approval
9. Material Safety Data Sheets
10. Country of Origin
11. ISO certificates/ Third party certificates
12. Draft Guarantee/ Warranty
13. Previous approvals
1
Supplier &
Manufacturer profile
AL MAHA CONTACTS DETAIL
AL MAHA MODULAR INDUSTRIES L.L.C

Al Mafraq, Plot No. 409, P.O. Box: 111059
Abu Dhabi, U.A.E.

Office Phone: 00971-2-5097301
Fax No: 00971-2-5097301
E-mail: info@almahami.ae
Mr. Babar Sharif - Company Secretary

Mobile No.: +971562246314
Email: babar.sharif@almahamodular.ae
2
Industrial Trade License

INDUSTRIAL LICENSE ‫ﺭﺧﺼـــﺔ ﺻﻨـــﺎﻋﻴﺔ‬
License No IN-1001979 ‫ﺭﻗــﻢ ﺍﻟﺮﺧﺼــﺔ‬
License Status : Under Construction ‫ ﻗﻴﺪ ﺍﻹﻧﺸﺎﺀ‬: ‫ﺣﺎﻟﺔ ﺍﻟﺮﺧﺼﺔ‬

Legal Form : Limited Liability Company ‫ ﺷﺮﻛﺔ ﺫﺍﺕ ﻣﺴﺆﻭﻟﻴﺔ ﻣﺤﺪﻭﺩﺓ‬: ‫ﺍﻟﺸﻜﻞ ﺍﻟﻘﺎﻧﻮﻧﻲ‬
ADCCI No : : ‫ﻋﻀﻮﻳﺔ ﺍﻟﻐﺮﻓﺔ‬
First Issue Date : 09/05/2010 : ‫ﺗﺎﺭﻳﺦ ﺃﻭﻝ ﺇﺻﺪﺍﺭ‬ Enviroment No. : 2400 : ‫ﺍﻟﺮﻗﻢ ﺍﻟﺒﻴﺌﻲ‬
Issue Date : 09/05/2021 : ‫ﺗﺎﺭﻳﺦ ﺍﻹﺻﺪﺍﺭ‬ FCR No. : - : ‫ﺍﻟﺴﺠﻞ ﺍﻟﻤﺮﻛﺰﻱ ﺍﻟﻤﻮﺣﺪ‬
Expiry Date : 08/05/2022 : ‫ﺗﺎﺭﻳﺦ ﺍﻹﻧﺘﻬﺎﺀ‬ Trade Name No. : IN-1001979 : ‫ﺭﻗﻢ ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬
‫ﻡ‬.‫ﻡ‬.‫ ﺍﻟﻤﻬﺎ ﻣﻮﺩﻳﻠﺮ ﻟﻠﺼﻨﺎﻋﺎﺕ ﺫ‬: ‫ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬
Trade Name : Almaha Modular Industries Llc
Location : Abu Dhabi - Al Mafraq - Al Mafraq - (409) : ‫ﻣﻮﻗﻊ ﺍﻟﻤﻨﺸﺄﺓ‬
Owner(s) Partner(s) ‫ ﺍﻟﺸﺮﻛــــﺎﺀ‬/ ‫ﺍﺳﻢ ﺻﺎﺣﺐ ﺍﻟﻤﻨﺸﺄﺓ‬

‫ﻧﺴﺒﺔ ﺍﻟﺸﺮﺍﻛﺔ‬ ‫ﺍﻟﺼﻠﺔ‬ ‫ﺍﻟﺠﻨﺴﻴﺔ‬ ‫ ﺍﻟﺸﺮﻛــــﺎﺀ‬/ ‫ﺍﻟﻤــــﻼﻙ‬ #
Share (%) Role Nationality Owners / Partners
‫ﺷﺮﻳﻚ‬ ‫ﺍﻹﻣﺎﺭﺍﺕ ﺍﻟﻌﺮﺑﻴﺔ ﺍﻟﻤﺘﺤﺪﺓ‬ ‫ﺗﺮﻭﺟﺎﻥ ﺍﻟﻘﺎﺑﻀﺔ ﺫ ﻡ ﻡ‬
99.00 % 1
Partner United Arab Emirates Trojan Holding L.L.C
‫ﺷﺮﻳﻚ‬ ‫ﺍﻹﻣﺎﺭﺍﺕ ﺍﻟﻌﺮﺑﻴﺔ ﺍﻟﻤﺘﺤﺪﺓ‬ ‫ﺗﺮﻭﺟﺎﻥ ﻟﻼﺳﺘﺜﻤﺎﺭﺍﺕ ﺍﻟﺘﺠﺎﺭﻳﺔ ﺫ ﻡ ﻡ‬
1.00 % 2
Partner United Arab Emirates Trojan Commercial Investments L.L.C.
Activities ‫ﺍﻷﻧﺸــــﻄــﺔ‬
Activity ‫ﺍﻟﻨﺸﺎﻁ‬ #
1 Onshore and Offshore Oil and Gas Fields and Facilities ‫ﺧﺪﻣﺎﺕ ﺣﻘﻮﻝ ﻭﻣﻨﺸﺄﺕ ﺍﻟﻨﻔﻂ ﻭﺍﻟﻐﺎﺯ ﺍﻟﺒﺮﻳﺔ ﻭﺍﻟﺒﺤﺮﻳﺔ‬ 1
Services
2 Metal Prefabricated Buildings Manufacturing ‫ﺻﻨﺎﻋﺔ ﺍﻟﻤﺒﺎﻧﻲ ﺍﻟﺠﺎﻫﺰﺓ ﺍﻟﻤﻌﺪﻧﻴﺔ‬ 2
Products ‫ﺍﻟﻤﻨﺘﺠﺎﺕ‬
Product ‫ﺍﻟﻤﻨﺘﺞ‬ #
1 Ready made building ‫ﻣﺒﺎﻧﻲ ﻣﺴﺒﻘﺔ ﺍﻟﺼﻨﻊ‬ 1
IR-4138081 - 15/06/2021
Page1 of 1 TAHAQAQ ‫ﺗﺤﻘﻖ‬
idb.added.gov.ae
3
Scope of Works
SCOPE OF WORK
REFERENCE : AM/BV/SOW-001
DATE : 14-10-21
Project Name: Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1
(1A & 1B)
Employer: M/s. ALDAR Properties PJSC
Construction Supervisor: M/s Mott MacDonald
Dear Sir,
This is to confirm that the scope of work of Al Maha for the above mentioned project is
Fabrication, Supply & Installation of Steel Cage Ladders & Gas Cylinder Rack.
For
Al Maha Modular Industries LLC
Anson Franklin
QA/QC Engineer
Date: 14/10/2021
4
Technical Compliance
Statement
Compliance Statement Sheet
PROJECT: Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1 (1A & 1B)
Supplier / Manufacturer: AL MURJAN METAL FABRICATION & IND LLC
Submittal Reference Ladder Date:18/8/2021
SL.
Description/item Required Specification Ref. Specification Requirement /Standard Code reference As Submitted Compliance Remarks
NO
Ladder SECTION 05 50 00 METAL FABRICATIONS
Loads:
The works shall be capable of accommodating the following dead loads without
any reduction in performance:
a. The work’s own dead load shall be accommodating locally without causing
deflections or movements to the support structure and / or interface
elements.
b. The dead loads derived from permanent fixtures or services attached to
the surface of the works.
1.5 PERFORMANCE
Section 1.5 A 2. The works shall be capable of accommodating the following live loads without Noted & complied Yes
REQUIREMENTS
any reduction in performance.
a. All loads resulting from movements of the building structure and support
structure.
b. Loads applied through maintenance and cleaning operations.
c. Impact loads, or transferred impact loads, that occur during the service life
of the works, without deterioration in performance and without sustaining
non-repairable damage.
d. Loads imposed during replacement.
When calculating loads the worst combination shall be considered, taking

Section 1.5 B account of the fact that the pressure coefficients at various locations may Noted & complied Yes
determine more than one design criterion.
Deflections: The maximum allowable deflection of any element of the works,

when carrying full design loads, shall not exceed 3 mm or 1/500 of their clear
Section 1.5 C Noted & complied Yes
span in a direction normal to the plane of that element, whichever is the lesser
value.
Demount ability:
1. Elements shall be individually and independently removable ensuring access
Section 1.5 D for maintenance and / or replacement in the event of breakage or damage. Noted & complied Yes
2. The removal of units shall not affect the performance or safety of adjacent or
any other part of the works.
1.6 SUBMITTALS Section 1.6 A. Product data for each product including paint products, and grout. All TDS attached as per material schedule Yes
Shop drawings detailing fabrication and erection of each metal fabrication

indicated. Include plans, elevations, sections, and details of metal fabrications
Section 1.6 B. Shop Drawing submitted separately by complying the specification for approval Yes
and their connections. Show anchorage and accessory items. Provide templates
for anchors and bolts specified for installation under other Sections.
Samples representative of materials and finished products as may be requested

Section 1.6 C. Noted Yes
by the Engineer.
Calculation: Provide professionally prepared calculation and other information as

Section 1.6 D. Design calculation attached Yes
requested by the Engineer.
Mill Certificates: Signed by manufacturers of stainless-steel sheet certifying that

Section 1.6 E. Mill certificates attached as per material schedule Yes
products furnished comply with requirements.
Section 1.6 F. Welding certificates. Internal welding certificates will be provided at the time of delivery Yes
Section 1.6 G. Qualification Data: For professional engineer Prequalification already submitted for approval Yes
Fabricator Qualifications: Firm experienced in producing metal fabrications

similar to those indicated for this Project with a record of successful in-service
1.7 QUALITY ASSURANCE Section 1.7 A. Prequalification already submitted for approval Yes
performance, and with sufficient production capacity to produce required units
without delaying the Work.
Welding Standards: Comply with applicable provisions of AWS D1.1 "Structural
Welding Code-Steel," AWS D1.2 "Structural Welding Code-Aluminum," AWS
Section 1.7 B. Welding standard as per specification. Yes
D1.3 "Structural Welding Code-Sheet Steel." and AWS D1.6 "Structural Welding
Code- Stainless Steel."
Section 1.7 C. Mock-ups Mock-up sample will be arrange Yes
PART 2 - PRODUCTS METALS: GENERAL

A. Metal Surfaces, General: For metal fabrications exposed to view in the
completed Work, provide materials selected for their surface flatness,
Section 2.1 Noted Yes
smoothness, and freedom from surface blemishes. Do not use materials with
exposed pitting, seam marks, roller marks, rolled trade names, or blemishes.
Section 2.2 STEEL
A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M. Steel plates, flat bars & square bars EN 10025, S275 JR grade Yes Equivalent grade
H. Steel Tubing: Product type (manufacturing method) and as follows:

Rectangle steel tubes ASTM A 500 Yes
1. Cold-Formed Steel Tubing: ASTM A 500.
I. Steel Pipe: ASTM A 53, standard weight (schedule 40), unless otherwise
Steel round pipe ASTM A 53 Yes
indicated, or another weight required by structural loads.
Section 2.5 FASTENERS

A. General: Provide plated fasteners complying with ASTM B 633, Class Fe/Zn Zinc plated mechanical anchors with grade 5.6 and class A1 &
25 for electrodeposited zinc coating, for exterior use or where built into exterior R KEM II chemical resin with threaded bolt 5.8 grade
Yes
walls. Select fasteners for the type, grade, and class required.
B. Bolts and Nuts: Regular hexagon-head bolts, ASTM
A 307, Grade A (ASTM F 568, Property Class 4.6), with G.I hexogonal connection bolts BS 3692, grade 8.8 Yes
hex nuts, ASTM A 563 /ASTM A 563M.
2.8 LADDERS & SAFETY CAGES
General: Fabricate mild steel ladders for the locations shown, with dimensions,
Section 2.8 A. spacing, details, and anchorages as indicated. Provide safety cage as indicated Shop Drawing submitted separately by complying the specification for approval Yes
on drawings.
1. Comply with ANSI A14.3 requirements for ladders and safety cages. Noted Yes
2. For elevator pit ladders, comply with ASME A17.1. Not applicable
Provide non-slip surfaces on top of each rung by coating with abrasive material
Section 2.8 B. Epoxy primer & polyurethane topcoat from Berger Yes
metallically bonded to the rung by a proprietary process.
Ladder and cage within the Villa shall be shop primed with Alkyd Primer, DFT
Section 2.8 C. Not applicable
not less than 75 microns and painted as per Section 09 91 00.
Ladder and cage outside the Villa shall be shop primed with Zinc Rich Primer,
Section 2.8 D. Zinc rich epoxy primer with min 75 microns Yes
DFT not less than 75 microns and painted as per Section 09 91 00.
2.16 PAINT Section 2.16 A Comply with the requirements of Section 09 91 00 “Painting”. Noted Yes
Painting SECTION. 09 91 00 – PAINTING

ACCEPTABLE MANUFACTURERS
PART 2 - PRODUCTS Section 2.1 Noted
Clause A to D
Section 2.2 PAINT MATERIALS, GENERAL
Material Compatibility: Provide block fillers, primers, and finish-coat materials
that are compatible with one another and with the substrates indicated under
Section 2.2 A. Noted
conditions of service and application, as demonstrated by manufacturer based
on testing and field experience.
Priming Paints; Priming paints shall be the primer recommended by the
Section 2.2 N. manufacturer of the finishing paint or: Epoxy primer for corrossion resistant
2. For steel work - red oxide priming paint to comply with B.S. 2524.
Finishing Paints; finishing paints shall be in accordance with SOF.

Polyurethane topcoat for industrial paint finish. As per Engineers selected RAL
Section 2.2 P. 1. Water based paints.
color
2. Industrial paint.
Prepared By
Approved By
Anson Franklin - QA/QC Engineer
COMPARISON SHEET FOR ASTM A36 & EN10025 (S275 JR) - CAGE LADDER
Project:- Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1 (1A & 1B)
Manufactuer: Al Maha Modular Industries LLC
Sub Contractor: Al Maha Modular Industries LLC
Proposed materials
As per the As per
MECHANICAL Specification proposed EN
Sl.No. UNIT Plate 6mm Plate 8mm Flat bar 40x6mm Flat bar 50x6mm
Square bar Square bar Remarks
PROPERTIES ASTM A36 10025 (S275JR) 10x10mm 16x16mm
requirement requirement S275JR S275JR S275JR S275JR
S275JR S275JR
1 Yield strength N/mm2 250 min 275 min 309 328 285 301 297 288 Comply
2 Tensile Strength N/mm2 400-550 410-560 475 488 481 507 446 441 Comply
3 Elongation % 20 min 23 min 27 30 29.8 30.8 35 34 Comply
CHEMICAL
Sl.No.
PROPERTIES
1 Carbon (C ) % 0.26 max 0.24 max 0.136 0.142 0.190 0.180 0.200 0.210 Comply
2 Phosphorus (P) % 0.04 max 0.045 max 0.016 0.028 0.026 0.026 0.030 0.021 Comply
3 Sulphur (S) % 0.05 max 0.045 max 0.008 0.009 0.022 0.024 0.028 0.012 Comply
4 Copper (Cu) % 0.20 min 0.60 max 0.005 0.006 0.090 0.060 0.240 0.220 Comply
D ES I G N
C A L C UL ATION S
AL MAHA MODULAR INDUSTRIES
MAH-1336
NORTH BANIYAS VILLAS- LADDER
TROJAN GENERAL CONTRACTING LLC
OFFICE ADDRESS
P O Box 7856
Al Mafraq, Abu Dhabi
Phone : +971 2 509 7396
Email : info@almahamodular.ae Revision : 00
Web : www.almahamodular.ae Date:- 04-11-2021
INTRODUCTION
This Design Calculation has been prepared using the latest applicable American
codes and standards and the latest developments in engineering practices. A
competent Structural Engineer prepared the calculation and checked the work.
Computer programs and verified spreadsheets are used for the analysis and design
of the structure. The output of these programs has been incorporated in this
package.
For your easy reference, a table of contents has been provided. The description of
the design codes and material specifications used, loads and design sketches are
also included in the calculation.
Please read this calculation package in conjunction with the drawings provided.
You can resubmit this package with the drawings to other parties involved in this
project for their approval as required, or, keep this package for future reference.
North Baniyas Villa - Ladder Design

Sheet 2 of 26
INDEX
DESIGN CODES ..................................................................................................................................................... 4
MATERIAL SPECIFICATION ............................................................................................................................ 4
LOAD DETAILS ..................................................................................................................................................... 5
LOAD COMBINATIONS ...................................................................................................................................... 7
LADDER DESIGN B1 TYPE ................................................................................................................................. 8
ANCHOR DESIGN ............................................................................................................................................... 17
DESIGN SKETCH ................................................................................................................................................ 26

Sheet 3 of 26
DESIGN CODES
The Structure described in this calculation was designed according to the latest American Buildings and Design Codes
that have been referred to in the design:
Steel sections have been designed in accordance with:
 AISC-2005 “American Institute of Steel Construction” Manual of Steel Construction – Allowable Stress
Design, 13th Edition.
The loads as described have been applied on the structure in accordance with:
 IBC-2006 “Internation Building Code, 2006 Edition.
Welding has been applied in accordance with:
 AWS D1.1M:2008 “American Welding Society” Structural Welding Code - Steel Manual, 2008 Edition.
MATERIAL SPECIFICATI ON
The following is the list of the material standards and specifications for which the building components have been
designed:
 Grade of Structural Steel
 Specification – Grade S275JR or Equivalent
 Yield Strength, Fy – 275 N/mm2
 Modulus of Elasticity, E – 205000 N/mm2
 Welding Electrode: Class 35 with minimum tensile strength of 480 N/mm2
 Connection Bolts: Bearing – Grade 8.8 for Steel Structure Design
 Concrete Strength, Fc – 25 N/mm2 Assumed
 Anchor Bolts – R-XPT M10/R-KEMII M12 Class 5.8

Sheet 4 of 26
LOAD DETAILS
Loads on the structure are applied as per ASCE 7-05, Sec. 4.4.4

Sheet 5 of 26
Sheet 6 of 26
LOAD COMBINATIONS
Load combinations are as per IBC 2006, Allowable Stress Design, Sec. 1605.3.1

Sheet 7 of 26
LADDER DESIGN B1 TYPE
Member Number Node Number Utilization Ratio
1. STAAD SPACE
2. START JOB INFORMATION
3. ENGINEER DATE 03-NOV-21
4. JOB NAME NORTH BANIYAS VILLAS
5. JOB NO MAH-1336
6. JOB PART LADDER
7. END JOB INFORMATION
8. INPUT WIDTH 79
9. UNIT METER KN
10. JOINT COORDINATES
11. 1 3.25 -1.575 0; 2 3.25 -1.575 0.61; 3 2.97 -1.52963 0.61
12. 4 3.25 -1.52963 0.61; 5 2.97 -1.52963 0; 6 3.25 -1.52963 0; 7 3.25 -1.27471 0
13. 8 3.25 -1.27471 0.61; 9 3.25 -0.97442 0; 10 3.25 -0.97442 0.61
14. 11 3.25 -0.67413 0; 12 3.25 -0.67413 0.61; 13 2.97 -0.629633 0.61
15. 14 3.25 -0.629633 0.61; 15 2.97 -0.629633 0; 16 3.25 -0.629633 0
16. 17 3.25 -0.37384 0; 18 3.25 -0.37384 0.61; 19 3.25 -0.0735495 0
17. 20 3.25 -0.0735495 0.61; 21 3.25 0.226741 0; 22 3.25 0.226741 0.61
18. 23 3.25 0.527031 0; 24 3.25 0.527031 0.61; 25 2.97 0.570367 0.61
19. 26 3.25 0.570367 0.61; 27 2.97 0.570367 0; 28 3.25 0.570367 0
20. 29 3.25 0.827321 0; 30 3.25 0.827321 0.61; 31 3.25 1.12761 0
21. 32 3.25 1.12761 0.61; 33 3.25 1.4279 0; 34 3.25 1.4279 0.61; 35 3.25 1.72819 0
22. 36 3.25 1.72819 0.61; 37 2.97 1.77037 0.61; 38 3.25 1.77037 0.61
23. 39 2.97 1.77037 0; 40 3.25 1.77037 0; 41 3.25 2.02848 0; 42 3.25 2.02848 0.61
24. 43 3.25 2.32877 0; 44 3.25 2.32877 0.61; 45 3.25 2.62906 0
25. 46 3.25 2.62906 0.61; 47 3.25 2.92935 0; 48 3.25 2.92935 0.61
26. 49 2.97 2.97037 0.61; 50 3.25 2.97037 0.61; 51 2.97 2.97037 0
27. 52 3.25 2.97037 0; 53 3.25 3.22964 0; 54 3.25 3.22964 0.61; 55 3.25 3.52993 0
28. 56 3.25 3.52993 0.61; 57 3.25 3.83022 0; 58 3.25 3.83022 0.61
29. 59 3.25 3.98037 0.61; 60 3.25 3.98037 0; 61 2.97 3.98037 0.61
30. 62 2.97 3.98037 0; 63 3.25 4.13051 0; 64 3.25 4.13051 0.61; 65 2.605 4.13051 0
31. 66 2.605 4.13051 0.61; 67 2.705 4.13051 0; 68 2.705 4.13051 0.61

Sheet 8 of 26
32. 69 3.25 5.1558 0; 70 3.25 5.1558 0.61; 71 2.605 5.1558 0.61; 72 2.605 5.1558 0
33. MEMBER INCIDENCES
34. 1 1 2; 2 4 2; 3 6 1; 4 3 4; 5 5 6; 6 7 6; 7 8 4; 8 7 8; 9 9 7; 10 10 8
35. 11 9 10; 12 11 9; 13 12 10; 14 11 12; 15 14 12; 16 16 11; 17 13 14; 18 15 16
36. 19 17 16; 20 18 14; 21 17 18; 22 19 17; 23 20 18; 24 19 20; 25 21 19; 26 22 20
37. 27 21 22; 28 23 21; 29 24 22; 30 23 24; 31 26 24; 32 28 23; 33 25 26; 34 27 28
38. 35 29 28; 36 30 26; 37 29 30; 38 31 29; 39 32 30; 40 31 32; 41 33 31; 42 34 32
39. 43 33 34; 44 35 33; 45 36 34; 46 35 36; 47 38 36; 48 40 35; 49 37 38; 50 39 40
40. 51 41 40; 52 42 38; 53 41 42; 54 43 41; 55 44 42; 56 43 44; 57 45 43; 58 46 44
41. 59 45 46; 60 47 45; 61 48 46; 62 47 48; 63 50 48; 64 52 47; 65 49 50; 66 51 52
42. 67 53 52; 68 54 50; 69 53 54; 70 55 53; 71 56 54; 72 55 56; 73 57 55; 74 58 56
43. 75 57 58; 76 59 58; 77 60 57; 78 61 59; 79 62 60; 80 63 60; 81 64 59; 82 63 64
44. 83 65 67; 84 66 68; 85 69 63; 86 70 64; 87 72 65; 88 71 66; 89 71 70; 90 72 69
45. *MEMBER PROPERTY DUTCH
46. *1 3 5 7 TABLE ST PIPE OD 0.0254 ID 0.0224
47. DEFINE MATERIAL START
48. ISOTROPIC STEEL
49. E 2.05E+008
50. POISSON 0.3
51. DENSITY 76.8195
52. ALPHA 1.2E-005
53. DAMP 0.03
54. TYPE STEEL
55. STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
56. ISOTROPIC ALUMINUM
57. E 6.89476E+007
58. POISSON 0.33
59. DENSITY 26.6018
60. ALPHA 2.3E-005
61. DAMP 0.03
62. END DEFINE MATERIAL
63. MEMBER PROPERTY BRITISH
64. 1 8 11 14 21 24 27 30 37 40 43 46 53 56 59 62 69 72 75 82 TABLE ST PIP213.2
65. 2 TO 7 9 10 12 13 15 TO 20 22 23 25 26 28 29 31 TO 36 38 39 41 42 44 45 47 -
66. 48 TO 52 54 55 57 58 60 61 63 TO 68 70 71 73 74 76 TO 81 83 TO 89 -
67. 90 TABLE ST TUB50252.5
68. CONSTANTS
69. MATERIAL STEEL ALL
70. *******************************************
71. SUPPORTS
72. 3 5 13 15 25 27 37 39 49 51 61 62 67 68 FIXED BUT MY MZ
73. LOAD 1 DEAD LOAD
74. SELFWEIGHT Y -1
75. JOINT LOAD
76. 23 24 35 36 47 48 63 64 69 70 FY -0.16
77. 1 2 11 12 FY -0.26
78. * --------------------------- -
79. LOAD 2 LIVE LOAD 1
80. MEMBER LOAD
81. 1 30 59 82 CON GY -1.33 0.305
82. JOINT LOAD
83. 69 70 FX 0.445
84. * --------------------------- -
85. LOAD 3 LIVE LOAD 2
86. MEMBER LOAD
87. 8 37 69 CON GY -1.33 0.305
88. JOINT LOAD
89. 69 70 FX 0.445
90. * --------------------------- -
91. LOAD 5 LOADTYPE NONE TITLE LIVE LOAD 3
92. MEMBER LOAD
93. 11 43 75 CON GY -1.33 0.35
94. JOINT LOAD
95. 69 70 FX 0.445
96. * --------------------------- -
97. *WIND LOAD COMBINATION AS PER ASCE 07
98. LOAD COMB 6 1 DEAD + 1 LIVE1
99. 1 1.0 2 1.0
101. 1 1.0 3 1.0
103. 1 1.0 5 1.0
104. * --------------------------- -
105. PERFORM ANALYSIS

Sheet 9 of 26
P R O B L E M S T A T I S T I C S
-----------------------------------
NUMBER OF JOINTS 72 NUMBER OF MEMBERS 90

NUMBER OF PLATES 0 NUMBER OF SOLIDS 0
NUMBER OF SURFACES 0 NUMBER OF SUPPORTS 14
SOLVER USED IS THE OUT-OF-CORE BASIC SOLVER
ORIGINAL/FINAL BAND-WIDTH= 7/ 4/ 22 DOF

TOTAL PRIMARY LOAD CASES = 4, TOTAL DEGREES OF FREEDOM = 376
TOTAL LOAD COMBINATION CASES = 3 SO FAR.
SIZE OF STIFFNESS MATRIX = 9 DOUBLE KILO-WORDS
REQRD/AVAIL. DISK SPACE = 12.2/ 155655.5 MB
106. *CODE AISC

107. PARAMETER 1
108. CODE AISC UNIFIED 2005
109. METHOD ASD
110. FYLD 275000 ALL
111. CB 0 ALL
112. *STP 2 ALL
113. BEAM 1 ALL
114. MAIN 0 ALL
115. LZ 1.2 MEMB 2 TO 7 9 10 12 13 15 TO 20 22 23 25 26 28 29 31 TO 36 38 39 41 -
116. 42 44 45 47 TO 52 54 55 57 58 60 61 63 TO 68 70 71 73 74 76 TO 81 83 TO 90
117. * --------------------------- -
118. * --------------------------- -
119. LOAD LIST 1 TO 3 5 TO 8
120. CHECK CODE ALL
STAAD.PRO CODE CHECKING - ( AISC-360-05-ASD) v3.3a

********************************************
ALL UNITS ARE - KN METE (UNLESS OTHERWISE Noted)
MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/

FX MY MZ LOCATION
=======================================================================
1 ST PIP213.2 (BRITISH SECTIONS)

PASS Eq. H1-1b 0.625 6
0.34 T -0.00 -0.11 0.31
2 ST TUB50252.5 (BRITISH SECTIONS)

PASS Eq. H1-1b 0.187 6
0.93 T 0.10 0.00 0.05

PASS Eq. H1-1b 0.187 6
0.93 T -0.10 0.00 0.05

PASS Eq. H1-1b 0.221 6
0.40 C 0.00 -0.19 0.28

PASS Eq. H1-1b 0.221 6
0.40 C -0.00 -0.19 0.28

PASS Eq. H1-1b 0.342 6
0.25 T -0.07 0.19 0.25

PASS Eq. H1-1b 0.342 6
0.25 T 0.07 0.19 0.25

PASS Eq. H1-1b 0.603 7
0.02 T 0.00 -0.11 0.31

PASS Eq. H1-1b 0.185 7

Sheet 10 of 26
0.34 T -0.05 0.08 0.30

PASS Eq. H1-1b 0.185 7
0.34 T 0.05 0.08 0.30

PASS Eq. H1-1b 0.611 8
0.00 T -0.00 0.11 0.61

PASS Eq. H1-1b 0.176 6
0.28 T 0.00 -0.15 0.00

PASS Eq. H1-1b 0.181 8
0.45 T -0.01 -0.14 0.00

PASS Eq. H1-1b 0.025 8
0.24 C 0.00 0.00 0.00

PASS Eq. H1-1b 0.201 8
0.70 T -0.01 -0.16 0.00

PASS Eq. H1-1b 0.197 6
0.54 T 0.00 -0.17 0.00

PASS Eq. H1-1b 0.329 6
0.20 T -0.00 -0.29 0.28

PASS Eq. H1-1b 0.329 6
0.20 T 0.00 -0.29 0.28

PASS Eq. H1-1b 0.140 6
0.49 C 0.00 0.12 0.26

PASS Eq. H1-1b 0.140 6
0.49 C -0.00 0.12 0.26

PASS Eq. H1-1b 0.012 8
0.05 T 0.00 0.00 0.00

PASS Eq. H1-1b 0.081 6
0.48 C -0.00 0.07 0.30

PASS Eq. H1-1b 0.081 6
0.48 C 0.00 0.07 0.30

PASS Eq. H1-1b 0.010 8
0.01 C 0.00 0.00 0.00

PASS Eq. H1-1b 0.082 6
0.46 C -0.01 -0.06 0.00

PASS Eq. H1-1b 0.082 6
0.46 C 0.01 -0.06 0.00

PASS Eq. H1-1b 0.012 6
0.24 T -0.00 0.00 0.00

Sheet 11 of 26
PASS Eq. H1-1b 0.224 6
0.45 C 0.05 -0.12 0.00

PASS Eq. H1-1b 0.224 6
0.45 C -0.05 -0.12 0.00

PASS Eq. H1-1b 0.602 6
0.01 C -0.00 -0.10 0.31

PASS Eq. H1-1b 0.231 6
0.38 T 0.05 -0.12 0.04

PASS Eq. H1-1b 0.231 6
0.38 T -0.05 -0.12 0.04

PASS Eq. H1-1b 0.292 6
0.02 C 0.00 -0.26 0.28

PASS Eq. H1-1b 0.292 6
0.02 C -0.00 -0.26 0.28

PASS Eq. H1-1b 0.222 6
0.53 C -0.04 0.13 0.26

PASS Eq. H1-1b 0.222 6
0.53 C 0.04 0.13 0.26

PASS Eq. H1-1b 0.601 7
0.01 C 0.00 -0.10 0.31

PASS Eq. H1-1b 0.167 7
0.20 C -0.05 0.07 0.30

PASS Eq. H1-1b 0.167 7
0.20 C 0.05 0.07 0.30

PASS Eq. H1-1b 0.023 8
0.24 T -0.00 0.00 0.00

PASS Eq. H1-1b 0.142 8
0.77 C 0.04 -0.05 0.00

PASS Eq. H1-1b 0.169 8
0.90 C -0.05 -0.05 0.00

PASS Eq. H1-1b 0.610 8
0.00 T -0.00 0.11 0.61

PASS Eq. H1-1b 0.146 8
0.22 C 0.02 -0.10 0.00

PASS Eq. H1-1b 0.159 8
0.10 C 0.05 -0.05 0.30

PASS Eq. H1-1b 0.027 8
0.24 C 0.00 0.00 0.00

Sheet 12 of 26
PASS Eq. H1-1b 0.156 8
0.07 T -0.01 -0.12 0.00

PASS Eq. H1-1b 0.153 6
0.32 C -0.00 -0.13 0.00

PASS Eq. H1-1b 0.293 6
0.01 T -0.00 -0.26 0.28

PASS Eq. H1-1b 0.293 6
0.01 T 0.00 -0.26 0.28

PASS Eq. H1-1b 0.157 6
1.25 C -0.00 0.13 0.26

PASS Eq. H1-1b 0.157 6
1.25 C 0.00 0.13 0.26

PASS Eq. H1-1b 0.012 8
0.05 T 0.00 0.00 0.00

PASS Eq. H1-1b 0.097 6
1.24 C 0.00 0.07 0.30

PASS Eq. H1-1b 0.097 6
1.24 C -0.00 0.07 0.30

PASS Eq. H1-1b 0.011 6
0.25 T 0.00 0.00 0.00

PASS Eq. H1-1b 0.162 6
1.22 C 0.05 -0.05 0.00

PASS Eq. H1-1b 0.162 6
1.22 C -0.05 -0.05 0.00

PASS Eq. H1-1b 0.601 6
0.00 T 0.00 -0.10 0.31

PASS Eq. H1-1b 0.156 6
0.54 C 0.01 -0.11 0.00

PASS Eq. H1-1b 0.156 6
0.54 C -0.01 -0.11 0.00

PASS Eq. H1-2 0.014 6
0.25 C 0.00 0.00 0.00

PASS Eq. H1-1b 0.154 6
0.38 C -0.01 -0.12 0.00

PASS Eq. H1-1b 0.154 6
0.38 C 0.01 -0.12 0.00

PASS Eq. H1-1b 0.355 6
0.23 C 0.00 -0.31 0.28

Sheet 13 of 26
PASS Eq. H1-1b 0.355 6
0.23 C -0.00 -0.31 0.28

PASS Eq. H1-1b 0.233 6
1.49 C 0.01 0.19 0.26

PASS Eq. H1-1b 0.233 6
1.49 C -0.01 0.19 0.26

PASS Eq. H1-1b 0.601 7
0.01 C 0.00 -0.10 0.31

PASS Eq. H1-1b 0.178 7
0.91 C -0.05 0.07 0.30

PASS Eq. H1-1b 0.178 7
0.91 C 0.05 0.07 0.30

PASS Eq. H1-1b 0.023 8
0.25 T -0.00 0.00 0.00

PASS Eq. H1-1b 0.282 8
1.46 C 0.05 -0.16 0.00

PASS Eq. H1-1b 0.317 8
1.63 C -0.05 -0.18 0.00

PASS Eq. H1-1b 0.612 8
0.03 C -0.00 0.11 0.61

PASS Eq. H1-1b 0.362 6
1.45 C -0.03 -0.25 0.00

PASS Eq. H1-1b 0.362 6
1.45 C 0.03 -0.25 0.00

PASS Eq. H1-1b 0.073 3
0.65 T 0.00 0.06 0.28

PASS Eq. H1-1b 0.086 5
0.63 T -0.00 0.07 0.28

PASS Eq. H1-1b 0.376 2
1.18 C 0.09 -0.18 0.00

PASS Eq. H1-1b 0.376 2
1.18 C -0.09 -0.18 0.00

PASS Eq. H1-1b 0.627 6
0.38 C 0.00 -0.11 0.31

PASS Eq. H1-1b 0.059 2
0.09 C -0.00 0.05 0.00

PASS Eq. H1-1b 0.059 2

Sheet 14 of 26
0.09 C 0.00 0.05 0.00

PASS Eq. H1-1b 0.218 6
0.68 C -0.00 0.19 0.00

PASS Eq. H1-1b 0.218 6
0.68 C 0.00 0.19 0.00

PASS Eq. H1-1b 0.167 6
0.51 T 0.00 0.15 0.00

PASS Eq. H1-1b 0.167 6
0.51 T -0.00 0.15 0.00

PASS Eq. H1-1b 0.219 2
0.09 T 0.00 0.19 0.64

PASS Eq. H1-1b 0.219 2
0.09 T -0.00 0.19 0.64
121. PRINT SUPPORT REACTION ALL
SUPPORT REACTIONS -UNIT KN METE STRUCTURE TYPE = SPACE

-----------------
JOINT LOAD FORCE-X FORCE-Y FORCE-Z MOM-X MOM-Y MOM Z
3 1 0.12 0.22 0.00 0.00 0.00 0.00

2 0.28 0.47 0.01 0.01 0.00 0.00
3 0.23 0.39 -0.00 -0.01 0.00 0.00
5 0.25 0.43 -0.00 0.00 0.00 0.00
6 0.40 0.69 0.01 0.01 0.00 0.00
7 0.36 0.61 -0.00 -0.01 0.00 0.00
8 0.38 0.64 -0.00 0.00 0.00 0.00
5 1 0.12 0.22 -0.00 -0.00 0.00 0.00
2 0.28 0.47 -0.01 -0.01 0.00 0.00
3 0.23 0.39 0.00 0.01 0.00 0.00
5 0.20 0.35 -0.01 -0.00 0.00 0.00
6 0.40 0.69 -0.01 -0.01 0.00 0.00
7 0.36 0.61 0.00 0.01 0.00 0.00
8 0.33 0.56 -0.01 -0.00 0.00 0.00
13 1 -0.06 0.32 0.00 0.00 0.00 0.00
2 -0.14 0.72 -0.00 -0.00 0.00 0.00
3 -0.11 0.59 0.00 0.00 0.00 0.00
5 -0.13 0.65 0.01 -0.00 0.00 0.00
6 -0.20 1.04 -0.00 -0.00 0.00 0.00
7 -0.18 0.92 0.00 0.00 0.00 0.00
8 -0.19 0.97 0.01 -0.00 0.00 0.00
15 1 -0.06 0.32 -0.00 -0.00 0.00 0.00
2 -0.14 0.72 0.00 0.00 0.00 0.00
3 -0.11 0.59 -0.00 -0.00 0.00 0.00
5 -0.10 0.53 0.01 0.00 0.00 0.00
6 -0.20 1.04 0.00 0.00 0.00 0.00
7 -0.18 0.92 -0.00 -0.00 0.00 0.00
8 -0.16 0.85 0.01 0.00 0.00 0.00
25 1 0.00 0.28 0.00 0.00 0.00 0.00
2 0.01 0.64 0.00 0.01 0.00 0.00
3 0.01 0.53 -0.00 -0.00 0.00 0.00
5 0.01 0.58 -0.01 -0.00 0.00 0.00
6 0.02 0.92 0.00 0.01 0.00 0.00
7 0.01 0.81 -0.00 -0.00 0.00 0.00
8 0.02 0.86 -0.01 -0.00 0.00 0.00
27 1 0.00 0.28 -0.00 -0.00 0.00 0.00
2 0.01 0.64 -0.00 -0.01 0.00 0.00
3 0.01 0.53 0.00 0.00 0.00 0.00
5 0.01 0.47 -0.01 -0.00 0.00 0.00
6 0.02 0.92 -0.00 -0.01 0.00 0.00
7 0.01 0.81 0.00 0.00 0.00 0.00
8 0.01 0.76 -0.01 -0.00 0.00 0.00

Sheet 15 of 26
37 1 -0.00 0.29 0.00 0.00 0.00 0.00
2 -0.01 0.65 -0.00 -0.00 0.00 0.00
3 -0.01 0.53 0.00 -0.00 0.00 0.00
5 -0.01 0.59 0.01 -0.00 0.00 0.00
6 -0.01 0.93 -0.00 -0.00 0.00 0.00
7 -0.01 0.82 0.00 -0.00 0.00 0.00
8 -0.02 0.87 0.01 -0.00 0.00 0.00
39 1 -0.00 0.29 -0.00 -0.00 0.00 0.00
2 -0.01 0.65 0.00 0.00 0.00 0.00
3 -0.01 0.53 -0.00 0.00 0.00 0.00
5 -0.01 0.48 0.01 0.00 0.00 0.00
6 -0.01 0.93 0.00 0.00 0.00 0.00
7 -0.01 0.82 -0.00 0.00 0.00 0.00
8 -0.01 0.76 0.01 0.00 0.00 0.00
49 1 0.04 0.31 0.00 0.00 0.00 0.00
2 0.19 0.81 0.00 -0.00 0.00 0.00
3 0.17 0.68 -0.00 -0.00 0.00 0.00
5 0.19 0.74 -0.01 -0.00 0.00 0.00
6 0.23 1.12 0.00 -0.00 0.00 0.00
7 0.21 0.99 -0.00 -0.00 0.00 0.00
8 0.22 1.05 -0.01 -0.00 0.00 0.00
51 1 0.04 0.31 -0.00 -0.00 0.00 0.00
2 0.19 0.81 -0.00 0.00 0.00 0.00
3 0.17 0.68 0.00 0.00 0.00 0.00
5 0.17 0.62 -0.00 -0.00 0.00 0.00
6 0.23 1.12 -0.00 0.00 0.00 0.00
7 0.21 0.99 0.00 0.00 0.00 0.00
8 0.21 0.93 -0.00 -0.00 0.00 0.00
61 1 -0.10 0.22 -0.00 -0.00 0.00 0.00
2 -0.69 -0.12 -0.02 -0.00 0.00 0.00
3 -0.65 -0.21 0.00 -0.00 0.00 0.00
5 -0.67 -0.17 0.01 0.00 0.00 0.00
6 -0.79 0.10 -0.02 -0.00 0.00 0.00
7 -0.74 0.00 0.00 -0.00 0.00 0.00
8 -0.77 0.05 0.01 0.00 0.00 0.00
62 1 -0.10 0.22 0.00 0.00 0.00 0.00
2 -0.69 -0.12 0.02 0.00 0.00 0.00
3 -0.65 -0.21 -0.00 0.00 0.00 0.00
5 -0.63 -0.25 -0.01 0.00 0.00 0.00
6 -0.79 0.10 0.02 0.00 0.00 0.00
7 -0.74 0.00 -0.00 0.00 0.00 0.00
8 -0.73 -0.03 -0.01 0.00 0.00 0.00
67 1 -0.01 0.04 -0.00 -0.00 0.00 0.00
2 -0.09 -0.51 -0.01 -0.01 0.00 0.00
3 -0.09 -0.51 0.00 0.00 0.00 0.00
5 -0.09 -0.51 0.00 0.00 0.00 0.00
6 -0.09 -0.48 -0.01 -0.01 0.00 0.00
7 -0.09 -0.47 0.00 0.00 0.00 0.00
8 -0.09 -0.47 0.00 0.00 0.00 0.00
68 1 -0.01 0.04 0.00 0.00 0.00 0.00
2 -0.09 -0.51 0.01 0.01 0.00 0.00
3 -0.09 -0.51 -0.00 -0.00 0.00 0.00
5 -0.09 -0.51 -0.00 -0.00 0.00 0.00
6 -0.09 -0.48 0.01 0.01 0.00 0.00
7 -0.09 -0.47 -0.00 -0.00 0.00 0.00
8 -0.09 -0.47 -0.00 -0.00 0.00 0.00
************** END OF LATEST ANALYSIS RESULT **************
122. FINISH
Maximum Ladder deflection
X Y Z
Node L/C
(mm) (mm) (mm)
Max X 69 6:1 DEAD + 1 LIVE1 5.653 -0.726 0.829
Min X 57 6:1 DEAD + 1 LIVE1 -0.239 -0.710 -0.004
Max Y 71 6:1 DEAD + 1 LIVE1 5.652 0.757 -0.407
Min Y 69 6:1 DEAD + 1 LIVE1 5.653 -0.726 0.829
Max Z 69 6:1 DEAD + 1 LIVE1 5.653 -0.726 0.829
Min Z 70 6:1 DEAD + 1 LIVE1 5.653 -0.726 -0.829

Sheet 16 of 26
ANCHOR DESIGN
Reaction Summary
Horizontal Vertical Horizontal

FX FY FZ
Node L/C
(kN) (kN) (kN)
Max FX 3 6:1 DEAD + 1 LIVE1 0.40 0.69 0.01
Min FX 61 6:1 DEAD + 1 LIVE1 -0.79 0.10 -0.02
Max FY 49 6:1 DEAD + 1 LIVE1 0.23 1.12 0.00
Min FY 67 2:LIVE LOAD 1 -0.09 -0.51 -0.01
Max FZ 62 6:1 DEAD + 1 LIVE1 -0.79 0.10 0.02
Min FZ 61 6:1 DEAD + 1 LIVE1 -0.79 0.10 -0.02

Sheet 17 of 26
Sheet 18 of 26
Sheet 19 of 26
Sheet 20 of 26
Sheet 21 of 26
Anchoring to Masonry

Sheet 22 of 26
Sheet 23 of 26
Sheet 24 of 26
Sheet 25 of 26
DESIGN SKETCH
 Refer Approval Drawings

Sheet 26 of 26
5
Copy of Specification
National Engineering Bureau | Baniyas North Development
Architectural & Civil works Specifications
Sec. 05 50 00 – Metal Fabrications
SECTION 05 50 00
METAL FABRICATIONS
| BN-03-00001-01-11-AR-NEB-SS-000001 | A | APRIL 2020

Page | 1
05 50 00
METAL FABRICATIONS
Contents
PART 1 - GENERAL ..................................................................................................................................... 3

1.1 RELATED DOCUMENTS ............................................................................................................. 3
1.2 SECTION INCLUDES ................................................................................................................... 3
1.3 RELATED SECTIONS .................................................................................................................. 3
1.4 REFERENCES .............................................................................................................................. 4
1.5 PERFORMANCE REQUIREMENTS ............................................................................................ 5
1.6 SUBMITTALS ................................................................................................................................ 6
1.7 QUALITY ASSURANCE................................................................................................................ 6
1.8 PROJECT CONDITIONS .............................................................................................................. 7
1.9 COORDINATION .......................................................................................................................... 7
PART 2 - PRODUCTS .................................................................................................................................. 7
2.1 METALS: GENERAL ..................................................................................................................... 7
2.2 STEEL ........................................................................................................................................... 7
2.3 STAINLESS STEEL ...................................................................................................................... 7
2.4 NON-FERROUS METALS ............................................................................................................ 8
2.5 FASTENERS ................................................................................................................................. 8
2.6 MISCELLANEOUS MATERIALS .................................................................................................. 8
2.7 FABRICATION, GENERAL ........................................................................................................... 8
2.8 LADDERS & SAFETY CAGES ..................................................................................................... 9
2.9 TRENCH AND PIT COVERS ...................................................................................................... 10
2.10 STEEL WELD PLATES AND ANGLES .................................................................................. 10
2.11 SHELF ANGLES ..................................................................................................................... 10
2.10 MISCELLANEOUS FRAMING AND SUPPORTS .................................................................. 10
2.12 GRATINGS.............................................................................................................................. 11
2.13 ROUGH HARDWARE ............................................................................................................. 11
2.14 SUSPENDED AHU HOUSING ............................................................................................... 11
2.15 STEEL AND IRON FINISHES ................................................................................................. 11
2.16 PAINT ...................................................................................................................................... 12
PART 3 - EXECUTION ............................................................................................................................... 12
3.1 PREPARATION........................................................................................................................... 12
3.2 INSTALLATION, GENERAL ....................................................................................................... 12
3.3 INSTALLING MISCELLANEOUS FRAMING AND SUPPORTS ................................................ 12
3.4 ADJUSTING AND CLEANING .................................................................................................... 13

Page | 2
SECTION 05 50 00 - METAL FABRICATIONS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SECTION INCLUDES

A. Design, engineer and furnish all labor, materials, tools and equipment, and perform all
services and operations necessary to execute the work of this section to install all
miscellaneous metal components and accessories, anchors and fastenings and performing
all operations in connection with metal fabrication work.
B. This section establishes requirements for miscellaneous metal fabrication anchors and
supports as required and not detailed elsewhere.
C. Metal fabrication work is defined as including any items shown on the Drawings and/or
specified herein, fabricated from metal shapes, plates, bars, pipes, tubes, casting and roll-
formed shapes which are not specified in any other Section of these Specifications and not
limited to the following:
1. Ladder & safety cages.
2. Trench & Pit Covers.
3. Anchor Bolts and Other Means of Anchorage
4. Shelf angles.
5. Rough Hardware.
6. Lateral Support Units for Masonry Walls
7. Grating
8. Concealed Support Elements (not exposed to weather) and Framing for Items
such as:
a. Countertops and Vanities
9. Miscellaneous framing and supports for various equipment.
10. Sleeves in concrete and CMU.
11. Metal fabrication as indicated on Landscape Drawings and Specification.
D. Delegated Design: Design of metal fabrication including comprehensive engineering
analysis stamped and signed by a Professional Engineer and submit to the Design
Engineer for review and approval.
1.3 RELATED SECTIONS

A. Related Sections: Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1. Section 03 30 00 - Cast-In-Place Concrete.
2. Section 03 49 00 - Glass Fiber-Reinforced Concrete
3. Section 04 22 00 - Concrete Unit Masonry.
4. Section 06 40 00 - Architectural woodwork.
5. Section 09 91 00 - Painting.
6. Section 10 71 13 - Exterior Sun Control Devices.

Page | 3
1.4 REFERENCES
A. All reference to standards, regulations and requirements of statutory bodies shall mean the
latest published editions at the time of contract. Product manufacture, testing and
installation shall comply with the following references unless otherwise stated in the
specification or otherwise approved, but not limited to:
1. AISC 325: AISC Steel Construction Manual.
2. ANSI A14.3: American National Standard for Ladders – Fixed - Safety
Requirements.
3. AWS D1.1: Structural Welding Code – Steel.
4. AWS D1.2: Structural Welding Code – Aluminum.
5. AWS D1.3: Structural Welding Code - Sheet Steel.
6. ASME B18.2.1: Square and Hex Bolts and Screws Inch Series.
7. ASME B18.2.3.8M: Metric Hex Lag Screws
8. ASME B18.6.1: Wood Screws (Inch Series)
9. ASME B18.6.3: Machine Screws and Machine Screw Nuts
10. ASME B18.21.1: Lock Washers (Inch Series)
11. ASME B18.22.1: Plain Washers
12. ASME B18.22M: Metric Plain Washers
13. ASTM A 6: Specification for General Requirements for Rolled
Structural Steel Bars, Plates, Shapes, and Sheet Piling.
14. ASTM A 36: Specification for Carbon Structural Steel
15. ASTM A 53: Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc- Coated, Welded and Seamless
16. ASTM A123: Standard Specification for Zinc (Hot-Dip Galvanized)
Coatings on Iron and Steel Products
17. ASTM A 153: Specification for Zinc Coating (Hot-Dip) on Iron & Steel
Hardware
18. ASTM A 307: Specification for Carbon Steel Bolts and Studs, 60000
PSI Tensile Strength
19. ASTM A 325: Specification for High-Strength Bolts for Structural Steel
Joints.
20. ASTM A480: Standard Specification for General Requirements for
Flat- Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
21. ASTM A 500: Specification for Cold-Formed Welded and Seamless
Carbon Steel Structural Tubing in Rounds and Shapes
22. ASTM A 563: Specification for Carbon and Alloy Steel Nuts
23. ASTM A 653: Specification for Steel Sheet, Zinc-Coated (Galvanized)
or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process
24. ASTM A 666: Specification for Annealed or Cold-Worked Austenitic
Stainless Steel Sheet, Strip, Plate, and Flat Bar
25. ASTM A 786: Specification for Hot-Rolled Carbon, Low-Alloy, High-
Strength Low-Alloy, and Alloy Steel Floor Plates

Page | 4
26. ASTM A 924: Standard Specification for General Requirements for

Steel Sheet, Metallic-Coated by the Hot-Dip Process
27. ASTM A 1011: Standard Specification for Steel, Sheet and Strip, Hot-
Rolled, Carbon, Structural, High-Strength Low-Alloy, and
High-Strength Low-Alloy with Improved Formability
28. ASTM B209: Standard Specification for Aluminum and Aluminum-
Alloy Sheet and Plate.
29. ASTM B 221: Specification for Aluminum and Aluminum-Alloy
Extruded Bars, Rods, Wire, Profiles, and Tubes
30. ASTM B 429: Specification for Aluminum-Alloy Extruded Structural
Pipe & Tube.
31. ASTM B 633: Specification for Electrodeposited Coatings of Zinc on
Iron & Steel
32. ASTM C 1107: Specification for Packaged Dry, Hydraulic-Cement Grout
(Non-shrink)
33. ASTM E 488: Test Methods for Strength of Anchors in Concrete and
Masonry Elements
34. ASTM F 568M: Specification for Carbon and Alloy Steel Externally
Threaded Metric Fasteners
35. ASTM F 1267: Specification for Metal, Expanded Steel.
36. SSPC-PA 1: Paint Application Specification No. 1: Shop, Field, and
Maintenance Painting of Steel
37. SSPC-Paint 20: Paint Specification No. 20: Zinc-Rich Primers (Type I,
"Inorganic," and Type II, "Organic")
38. SSPC-SP 3: Surface Preparation Specification No. 3: Power Tool
Cleaning
39. SPC-SP 6: Joint Surface Preparation Standard SSPC-SP 6/NACE
No. 3: Commercial Blast Cleaning
40. ASCE 7: Minimum Design Loads for Buildings & Other Structures
1.5 PERFORMANCE REQUIREMENTS

A. Loads:
1. The works shall be capable of accommodating the following dead loads without
any reduction in performance:
a. The work’s own dead load shall be accommodating locally without causing
deflections or movements to the support structure and / or interface
elements.
b. The dead loads derived from permanent fixtures or services attached to
the surface of the works.
2. The works shall be capable of accommodating the following live loads without
any reduction in performance.
a. All loads resulting from movements of the building structure and support
structure.
b. Loads applied through maintenance and cleaning operations.
c. Impact loads, or transferred impact loads, that occur during the service life
of the works, without deterioration in performance and without sustaining
non-repairable damage.

Page | 5
d. Loads imposed during replacement.

B. When calculating loads the worst combination shall be considered, taking account of the
fact that the pressure coefficients at various locations may determine more than one design
criterion.
C. Deflections: The maximum allowable deflection of any element of the works, when carrying
full design loads, shall not exceed 3 mm or 1/500 of their clear span in a direction normal
to the plane of that element, whichever is the lesser value.
D. Demount ability:
1. Elements shall be individually and independently removable ensuring access for
maintenance and / or replacement in the event of breakage or damage.
2. The removal of units shall not affect the performance or safety of adjacent or any
other part of the works.
1.6 SUBMITTALS
A. Product data for each product including paint products, and grout.
B. Shop drawings detailing fabrication and erection of each metal fabrication indicated.
Include plans, elevations, sections, and details of metal fabrications and their connections.
Show anchorage and accessory items. Provide templates for anchors and bolts specified
for installation under other Sections.
C. Samples representative of materials and finished products as may be requested by the
Engineer.
D. Calculation: Provide professionally prepared calculation and other information as
requested by the Engineer.
E. Mill Certificates: Signed by manufacturers of stainless-steel sheet certifying that products
furnished comply with requirements.
F. Welding certificates.
G. Qualification Data: For professional engineer
1.7 QUALITY ASSURANCE

A. Fabricator Qualifications: Firm experienced in producing metal fabrications similar to those
indicated for this Project with a record of successful in-service performance, and with
sufficient production capacity to produce required units without delaying the Work.
B. Welding Standards: Comply with applicable provisions of AWS D1.1 "Structural Welding
Code-Steel," AWS D1.2 "Structural Welding Code-Aluminum," AWS D1.3 "Structural
Welding Code-Sheet Steel." and AWS D1.6 "Structural Welding Code- Stainless Steel."
C. Mock-ups: Before fabrication construct mock-ups for all elements in a location and of size
as directed by the Engineer to demonstrate aesthetic effects and qualities of materials and
execution.
1. Build Mock-ups to the satisfaction of the Engineer. If the required standard is not
achieved, the Contractor shall replace (at the contractor’s cost) until the required
standard is achieved as judged by the Engineer
2. Obtain written approval of mock-ups from the engineer before starting fabrication.
3. Maintain mock-ups during construction in an undisturbed condition as a standard
for judging the completed Work.
4. Approved mock-ups shall not become part of the completed Work.
5. Remove and cart away mock-ups as and when directed by the Engineer.

Page | 6
1.8 PROJECT CONDITIONS

A. Field Measurements: Check actual locations of walls and other construction to which metal
fabrications must fit by accurate field measurements before fabrication. Show recorded
measurements on final shop drawings. Coordinate fabrication schedule with construction
progress to avoid delaying the Work.
1.9 COORDINATION
A. Coordinate installation of anchorages for metal fabrications. Furnish setting drawings,
templates, and directions for installing anchorages, including sleeves, concrete inserts,
anchor bolts, and items with integral anchors, that are to be embedded in concrete or
masonry. Deliver such items to Project site in time for installation.
PART 2 - PRODUCTS
2.1 METALS: GENERAL

A. Metal Surfaces, General: For metal fabrications exposed to view in the completed Work,
provide materials selected for their surface flatness, smoothness, and freedom from
surface blemishes. Do not use materials with exposed pitting, seam marks, roller marks,
rolled trade names, or blemishes.
2.2 STEEL
A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.
B. Structural Steel Shapes, Plates, and Bars: ASTM A 36, 36 ksi (250MPa.).
C. Structural Steel Shapes, Plates, and Bars: ASTM A 572 Grade 50, 50 ksi (345MPa).
D. Cold-Formed Hollow Structural Sections: ASTM A 500, Grade B 42 ksi (290 MPa) or C
46ksi (315 MPa), structural tubing.
E. Wide flange sections: ASTM A Rolled Steel Floor Plates: ASTM A 786/A 786M.
F. Galvanized steel sheet: ASTM A 653, structural quality, grade 33, with G90 coating.
G. Expanded metal, galvanized: ASTM F1267, Class 2, Grade A.
H. Steel Tubing: Product type (manufacturing method) and as follows:
1. Cold-Formed Steel Tubing: ASTM A 500.
2. Hot-Formed Steel Tubing: ASTM A 501.
a. For exterior installations and where indicated, provide tubing with hot-dip
galvanized coating per ASTM A 53.
I. Steel Pipe: ASTM A 53, standard weight (schedule 40), unless otherwise indicated, or
another weight required by structural loads.
J. Cast-in-Place Anchors in Concrete: Anchors of type indicated below, fabricated from
corrosion-resistant materials capable of sustaining, without failure, the load imposed within
a safety factor of 4, as determined by testing per ASTM E 488, conducted by a qualified
independent testing agency.
K. Welding Rods and Bare Electrodes: Select according to AWS specifications for the metal
alloy to be welded.
L. Diamond / Chequered floor plates: ASTM A-786, medium 4-way pattern, commercial grade.
2.3 STAINLESS STEEL

A. Stainless steel bars and shapes: ASTM A 276, Type 316L.
B. Sheet, strip, plate and flat bars: ASTM A666, Type 316L.

Page | 7
2.4 NON-FERROUS METALS

A. Aluminum Plate and Sheet: ASTM B 209/B 209M, alloy 6061 T6.
B. Aluminum Extrusions: ASTM B 221/ASTM B 221M, alloy 6063-T6.
C. Aluminum Alloy Tread Plate: ASTM B 632/B 632M.
D. Aluminum Castings: ASTM B 26/B 26M, Alloy 443.0-F
2.5 FASTENERS
A. General: Provide plated fasteners complying with ASTM B 633, Class Fe/Zn 25 for
electrodeposited zinc coating, for exterior use or where built into exterior walls. Select
fasteners for the type, grade, and class required.
B. Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A (ASTM F 568,
Property Class 4.6), with hex nuts, ASTM A 563 /ASTM A 563M.
C. Machine Screws: ASME B 18.6.3/B18.6.7M.
D. Lag Bolts: ASME B18.2.1/B18.2.3.8M.
E. Wood Screws: Flat head, carbon steel, ASME B.18.6.1.
F. Plain Washers: Round, carbon steel, ASME B 18.22.1/B.18.22M
G. Lock Washers: Helical, spring type, carbon steel, ASME B 18.21.1/B 18.21.2M
H. Expansion Anchors: Anchor bolt and sleeve assembly with capability to sustain, without
failure, a load equal to 6 times the load imposed when installed in unit masonry and equal
to 4 times the load imposed when installed in concrete as determined by testing per ASTM
E 488 conducted by a qualified independent testing agency.
2.6 MISCELLANEOUS MATERIALS

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal
alloy welded.
B. Shop Primers:
1. Universal Shop Primer: Fast-curing, alkyd-based primer. Basis-of-Design Product:
Pilot QD primer by Jotun or approved equal
2. Zinc-Rich Shop Primer: Complying with SSPC-Paint 20 and compatible with
topcoat. Basis-of-Design Product: Barrier 90 Primer by Jotun or approved equal.
C. Galvanizing Repair Paint: High-zinc-dust-content paint for re-galvanizing welds in steel,
complying with SSPC-Paint 20.
D. Bituminous Paint: Cold-applied asphalt mastic complying with SSPC-Paint 12, except
containing no asbestos fibers.
1. Separate dissimilar metals and metal surfaces in contact with masonry, concrete
or plaster with bituminous paint or preformed dielectric separators, which will
prevent galvanic action.
E. Cementitious Grout: As per Section 03 60 00 “Grouting”.
2.7 FABRICATION, GENERAL

A. Metal work and finishes shall be first class in every aspect and in accordance with trade
practice. Insofar as practicable, fabrication, assembly and fitting of the work shall be
executed in the shop with the various parts of assemblies ready for erection at the field.
Work that cannot be shop assembled shall be given a trial fit at the shop to insure a proper
and expeditious field assembly.

Page | 8
1. In the event that shop-fabricated metal items do not fit the field condition, the item
shall be returned to the shop for correction, including re-galvanizing or priming
where required.
B. Removable members shall be carefully machined and fitted and shall be secured by screws
or bolts of proper size and approved spacing. Structural supports, hangers and build-in
reinforcement wholly concealed within the finishes assemblies shall be as indicated or
required.
C. Shear saw and punch metal accurately, cleanly, and sharply and free of burrs, without
deforming adjacent surfaces or metals. Flame cutting will be permitted only if cut edges are
ground back to clean smooth edges.
D. Ease exposed edges to a radius of approximately 8mm, unless otherwise indicated. Form
bent-metal corners to smallest radius possible without causing grain separation or
otherwise impairing work.
E. Form metal fabrications from materials of size, thickness, and shapes indicated but not less
than that needed to comply with performance requirements indicated. Work to dimensions
indicated or accepted on shop drawings, using proven details of fabrication and support.
Use type of materials indicated or specified for various components of each metal
fabrication. Form exposed work true to line and level with accurate angles and surfaces
and straight sharp edges.
F. Shear and punch metals cleanly and accurately. Remove burrs and ease exposed edges
to a radius of approximately 1 mm, unless otherwise indicated.
G. Form bent-metal corners to smallest radius possible without causing grain separation or
otherwise impairing work.
H. Weld corners and seams continuously to comply with the following:
1. Use materials and methods that minimize distortion and develop strength and
corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended
so that no roughness shows after finishing, and contour of welded surface matches
those adjacent.
I. Form exposed connections with hairline joints, flush and smooth, using concealed
fasteners wherever possible. Use exposed fasteners of type indicated or, if not indicated,
Phillips flat-head (countersunk) screws or bolts. Locate joints where least conspicuous.
J. Fabricate joints that will be exposed to weather in a manner to exclude water, or provide
weep holes where water may accumulate.
K. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware,
screws, and similar items.
L. Provide for anchorage of type indicated; co-ordinate with supporting structure. Fabricate
and space anchoring devices to secure metal fabrications rigidly in place and to support
indicated loads.
2.8 LADDERS & SAFETY CAGES

A. General: Fabricate mild steel ladders for the locations shown, with dimensions, spacing,
details, and anchorages as indicated. Provide safety cage as indicated on drawings.
1. Comply with ANSI A14.3 requirements for ladders and safety cages.
2. For elevator pit ladders, comply with ASME A17.1.

Page | 9
B. Provide non-slip surfaces on top of each rung by coating with abrasive material metallically
bonded to the rung by a proprietary process.
C. Ladder and cage within the Villa shall be shop primed with Alkyd Primer, DFT not less than
75 microns and painted as per Section 09 91 00.
D. Ladder and cage outside the Villa shall be shop primed with Zinc Rich Primer, DFT not less
than 75 microns and painted as per Section 09 91 00.
2.9 TRENCH AND PIT COVERS

A. Fabricate chequered floor plates from rolled-steel floor plate complying with ASTM A786 of
8-mm minimum thickness.
B. Provide traffic rated covers.
C. Include steel angel stiffeners and fixed and removable sections. Provide flush steel bar
drop handles for lifting removable sections, one at each end of each section.
D. Flooring plates and frames shall be hot-dip galvanized after fabrication, Grade 60
(425g/m2)
2.10 STEEL WELD PLATES AND ANGLES

A. Provide mild steel weld plates and angles not specified in other Sections, for items
supported from concrete construction as needed to complete the Work. Provide each unit
with not less than two integrally welded steel strap anchors for embedding in concrete.
B. Shop primed with Zinc Rich Primer, DFT not less than 75 microns.
C. Steel angles for expansion joint shall be hot-dip galvanized after fabrication, Grade 45
(320g/m2)
2.11 SHELF ANGLES

A. Fabricate shelf angles from steel angles of sizes required and for attachment to concrete
framing. Provide horizontally slotted holes to receive 20-mm bolts, spaced not more than
150 mm from ends and 600 mm o.c., unless otherwise indicated.
B. Furnish wedge-type concrete inserts, complete with fasteners, to attach shelf angles to
cast-in-place concrete
C. Shelf angles shall be hot-dip galvanize after fabrication, Grade 45 (320g/m2).
2.10 MISCELLANEOUS FRAMING AND SUPPORTS

A. General: Provide steel framing and supports not specified in other Sections as needed to
complete the Work.
B. Fabricate units from steel shapes, plates, and bars of welded construction, unless
otherwise indicated. Fabricate to sizes, shapes, and profiles indicated and as necessary to
receive adjacent construction retained by framing and supports. Cut, drill, and tap units to
receive hardware, hangers, and similar items.
1. Fabricate units from slotted channel framing where indicated.
2. Furnish inserts if units are installed after concrete is placed.
C. All framing and supports within the building envelope (not exposed to weather) and are
concealed or not exposed to view, shall be shop primed with Zinc Rich Primer, DFT not
less than 75 microns.
D. All framing and supports within the building envelope (not exposed to weather) and are
exposed to view, shall be shop primed with Zinc Rich Primer, DFT not less than 75 microns
and painted (as per Section 09 9100).

Page | 10
E. Framing and supports outside the building envelope (exposed to weather) and are
concealed or not exposed to view, shall be hot-dip galvanized after fabrication, Grade 45
(320g/m2).
F. Framing and supports outside the building envelope (exposed to weather) and are exposed
to view, shall be hot-dip galvanized after fabrication, Grade 45 (320g/m2) and painted (as
per Section 09 9100).
2.12 GRATINGS
A. Fabricate gratings as per details on drawing. The design and shop drawings for the framing
shall be submitted for review and approval.
B. Grating within the building envelope shall be hot-dip galvanized after fabrication, Grade 60
(425g/m2)
C. Grating outside the building envelope shall be hot-dip galvanized after fabrication with zinc
mass of 1000g/m2.
1. Framing, supports and guard rail shall be hot-dip galvanized after fabrication
320g/m2 and painted as per Section 09 9100.
2. Guard railing to comply with the requirements of ASTM E894 and ASTM E935.
2.13 ROUGH HARDWARE

A. Furnish bent, or otherwise custom-fabricated, bolts, plates, anchors, hangers, dowels, and
other miscellaneous steel and iron shapes as required for framing and supporting
woodwork, and for anchoring or securing woodwork to concrete or other structures.
B. Fabricate items to sizes, shapes, and dimensions required. Furnish malleable-iron washers
for heads and nuts that bear on wood structural connections, and furnish steel washers
elsewhere.
2.14 SUSPENDED AHU HOUSING

A. Steel purlins hung from slab above, corrugated metal deck with concrete fill as detailed on
drawings.
B. Load criteria: Refer Structural drawings.
2.15 STEEL AND IRON FINISHES

A. Galvanizing: For those items indicated for galvanizing, apply zinc coating by the hot-dip
process complying with the following requirements:
1. ASTM A 123 for galvanizing both fabricated iron and steel products made of
uncoated rolled, pressed, and forged shapes, plates, bars, and strip 0.76 mm thick
or thicker.
2. ASTM A 153/A 153 M for galvanizing iron and steel hardware.
B. Preparation for Shop Priming: Prepare uncoated ferrous metal surfaces to comply with
minimum requirements indicated below for SSPC surface preparation specifications and
environmental exposure conditions of installed metal fabrications:
1. Exteriors (SSPC Zone 1B): SSPC-SP 6 "Commercial Blast Cleaning."
2. Interiors (SSPC Zone 1A): SSPC-SP 3 "Power Tool Cleaning."
C. No material shall be shipped or delivered until the shop coat has dried. Shop paint all metal
except the following:
1. Galvanized and stainless steel.
2. Surfaces and edges to be field welded.

Page | 11
2.16 PAINT
A. Comply with the requirements of Section 09 91 00 “Painting”.
PART 3 - EXECUTION
3.1 PREPARATION
A. Verify measurements and dimensions at the job site and cooperate in the coordination and
scheduling of the work of this Section with the work of related trades, with particular
attention given to the installation of items embedded in concrete and masonry so as not to
delay job progress
B. Provide templates as required to related trade for location of support and anchorage items.
C. Set sleeves in concrete with tops flush with finish surface elevations. Protect sleeves from
water and concrete entry.
3.2 INSTALLATION, GENERAL

A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing
miscellaneous metal fabrications. Set metal fabrication accurately in location, alignment,
and elevation; with edges and surfaces level, plumb, true, and free of rack; and measured
from established lines and levels.
B. Fit exposed connections accurately together to form hairline joints. Weld connections that
are not to be left as exposed joints but cannot be shop-welded because of shipping size
limitations. Do not weld, cut, or abrade the surfaces of exterior units that have been hot-
dip galvanized after fabrication and are intended for bolted or screwed field connections.
C. Field Welding: Unless otherwise indicated, joints shall be as strong as rigid as adjoining
sections. Welding shall be continuous along entire line of contact, except where spot
welding is indicted or permitted. Where exposed, welds shall be ground smooth. Where
bolted or riveted connections are indicated, such connections may be welded subject to
Engineer’s approval. Comply with the following requirements:
1. Use materials and methods that minimize distortion and develop strength and
corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended
so that no roughness shows after finishing, and contour of welded surface matches
those adjacent.
D. Fastening to In-Place Construction: Provide anchorage devices and fasteners where
necessary for securing miscellaneous metal fabrications to in-place construction. Include
threaded fasteners for concrete and masonry inserts, toggle bolts, through-bolts, lag bolts,
wood screws, and other connectors as required.
E. Provide temporary bracing or anchors in formwork for items that are to be built into concrete
masonry or similar construction.
F. Corrosion Protection: Coat concealed surfaces of aluminum that will come into contact with
grout, concrete, masonry, wood, or dissimilar metals with a heavy coat of bituminous paint.
3.3 INSTALLING MISCELLANEOUS FRAMING AND SUPPORTS

A. General: Install framing and supports to comply with requirements of items being
supported, including manufacturers' written instructions and requirements indicated on
Shop Drawings.

Page | 12
3.4 ADJUSTING AND CLEANING

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and
abraded areas. Paint uncoated and abraded areas with the same material as used for shop
primer to comply with SSPC-PA 1 for touching up shop-painted surfaces
B. Repair damaged galvanized coatings on galvanized items with galvanized repair paint
according to ASTM A 780 and manufacturer’s written instructions.
C. Painting: As specified in Section 09 9100 “Painting”.
D. For galvanized surfaces, clean welds, bolted connections, and abraded areas, and apply
galvanizing repair paint to comply with ASTM A 780.
-END OF SECTION-

Page | 13
Sec. 09 91 00 – Painting
SECTION 09 91 00
PAINTING
| BN-03-00001-01-11-AR-NEB-SS-000001 | A | APRIL 2020 Page | 1

09 91 00
PAINTING
Contents
PART 1 - GENERAL ..................................................................................................................................... 3

1.1 RELATED DOCUMENTS ............................................................................................................. 3
1.2 SECTION INCLUDES ................................................................................................................... 3
1.3 RELATED SECTIONS .................................................................................................................. 3
1.4 REFERENCES .............................................................................................................................. 3
1.5 PERFORMANCE REQUIREMENTS ............................................................................................ 4
1.6 DEFINITIONS ............................................................................................................................... 4
1.7 SUBMITTALS ................................................................................................................................ 4
1.8 TESTING ....................................................................................................................................... 5
1.9 QUALITY ASSURANCE ............................................................................................................... 5
1.10 REGULATORY REQUIREMENTS ............................................................................................... 6
1.11 DELIVERY, STORAGE AND HANDLING .................................................................................... 6
1.12 EXTRA MATERIAL ....................................................................................................................... 7
1.13 PROTECTION OF SURROUNDING ELEMENTS ........................................................................ 7
1.14 ENVIRONMENTAL REQUIREMENTS ......................................................................................... 7
1.15 PROJECT CONDITIONS (GENERAL) ......................................................................................... 7
1.16 TEMPORARY COVERS AND PROTECTION .............................................................................. 8
1.17 SIGNS ........................................................................................................................................... 8
1.18 RETOUCHING .............................................................................................................................. 8
1.19 WARRANTIES AND GUARANTIES ............................................................................................. 8
PART 2 - RODUCTS..................................................................................................................................... 9
2.1 ACCEPTABLE MANUFACTURERS ............................................................................................. 9
2.2 PAINT MATERIALS, GENERAL ................................................................................................... 9
2.3 MIXING........................................................................................................................................ 11
PART 3 - EXECUTION ............................................................................................................................... 11
3.1 GENERAL ................................................................................................................................... 11
3.2 PAINTING TO CONCRETE, BLOCKWORK OR PLASTER....................................................... 12
3.3 LACQUER TO WOODWORK ................................................................................................ 12
3.4 OIL STAIN FINISH TO WOOD WORK ................................................................................... 12
3.5 VARNISHING .............................................................................................................................. 13
3.6 PAINTING TO WOOD WORK ................................................................................................ 13
3.7 PAINTING TO METAL WORK................................................................................................ 13
3.8 CLEANING .................................................................................................................................. 13
3.9 PROTECTION ............................................................................................................................. 13
3.10 INTERIOR PAINT SCHEDULE ................................................................................................... 14
3.11 EXTERIOR PAINT SCHEDULE.................................................................................................. 14

SECTION 09 91 00 - PAINTING
PART 1 - GENERAL
1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SECTION INCLUDES

A. Furnish all labor, materials, tools and equipment and perform all services and operations
necessary for the complete supply and installation of field painting of exposed interior (PT-
01 thru PT-08) and exterior items and surfaces (EF-P & EF-PP) as per Schedule of Internal
Codes & Schedule of External Finishes Codes
B. Do not paint prefinished items, concealed surfaces, finished metal surfaces, operating
parts and labels. Do not paint over UL or other code-required labels or equipment name,
identification, performance rating, or nomenclature plates.
C. This section dose not includes traffic coating and road marking.
1.3 RELATED SECTIONS

A. Related Sections include the following: Related work to be coordinated and used in
conjunction with this specification includes but is not restricted to:
1. Section 03 30 00 - Cast-in-Place concrete
2. Section 03 48 00 - Precast Concrete Specialities
3. Section 03 49 00 - Glass-Fibre-Reinforced Concrete (GFRC)
4. Section 05 50 00 - Metal Fabrications
5. Section 09 24 00 - Portland Cement Plastering
6. Section 09 29 00 - Gypsum Board Suspanded Ceiling
7. Section 09 52 00 - Gypsum Board Suspended Ceiling
1.4 REFERENCES
A. Comply with the current edition of relevant Standards, including:
1. British Standard Institute (BSI)
a. BS EN 6150:2006 Painting of Buildings.
b. BS 1336:1971 Specification of Knotting.
c. BS 544:1969 Specification for Linseed Oil Putty for use in
Wooden Frames.
d. BS 245:1976 Specification for Mineral Solvents (white spirit
and related hydrocarbon solvents) for Paints and
other purposes.
e. BS 2523:1966 Specification for Lead-based Priming Paints.
f. BS 5082:1993 Specification for Water-borne Priming Paints for
Woodwork.
2. American Society for Testing and Materials (ASTM)

a. ASTM D16 - 07 Standard Terminology for Paint, related

coatings, Materials and applications.
b. ASTM D523 - 08 Standard Test Method for Specular Gloss.
c. ANSI A13.1 Scheme for the Identification of Piping Systems.
d. ANSI Z535.1 Safety Color Code.
e. MPI Master Painters Institute. Standards for Paints and Coatings.
f. MPI Gloss and Sheen Standards
g. SSPC Steel Structures Painting Council Protection Specifications.
1.5 PERFORMANCE REQUIREMENTS

A. A. Make thorough examination of drawings, details and schedules, determine the intent,
extent, materials, types of surfaces, locations and be fully cognizant of requirements.
B. Examine the specifications and drawings for the work of other Sections regarding the
provisions for prime and finish coats. Paint or finish all materials installed throughout the
project which are required to be painted, and which are left unfinished or unpainted by other
Sections.
C. Provide finishes free of defects in materials and workmanship affecting appearance and
performance. Defects shall include, but not limited to, improper cleaning and preparation
of surfaces, entrapped dust and dirt, blisters, peeling, drips, runs, uneven coverage,
misses, poor cutting in, improper use or application of materials.
D. Visual Requirements
1. For the purpose of conforming to visual requirements, the work shall be viewed
with normal eyesight from a distance of 2m for color consistency and excessive
fading and 1m for cracking, pitting and other defects.
2. Visual requirements shall be based upon samples submitted and agreed.
1.6 DEFINITIONS
A. Sheen: Degree of luster of the dried paint film. Where terms such as "gloss," "semigloss,"
"low-gloss," "matte," "satin," "eggshell," or "flat," are used, it shall be subject to the
Engineer's interpretation, regardless of manufacturer's nomenclature for any particular
sheen level. The Engineer reserves the right to select from any of manufacturer's published
sheen levels for each paint system, if sheen of initial paint finish sample is not approved.
1.7 SUBMITTALS
A. Product Data: For each paint system indicated. Include block fillers and primers.
B. Method Statement for each type of paint system.
C. Samples for Verification: For each color and material to be applied, with texture to
simulate actual conditions, on representative Samples of the actual substrate.
1. Provide stepped Samples, defining each separate coat, including block fillers and
primers. Use representative colors when preparing Samples for review. Resubmit
until required sheen, color, and texture are achieved.
2. Provide a list of materials and applications for each coat of each Sample. Label
each Sample for location and application.
a. Concrete: Provide two 200 x 200mm samples for each color and finish.

b. Concrete Unit Masonry: 200 x 200mm samples of masonry, with mortar

joint in the center, for each finish and color.
c. GRC: Provide two 200 x 200mm samples for each color and finish.
d. Plastered Finish: 200 x 200 samples for each color and finish.
e. Natural Wood: 100 x 200mm samples of natural wood finish on
representative surfaces.
f. Painted Wood: 200 x 200mm samples for each color and material.
g. Ferrous Metal: Two 100mm square samples of flat metal and two 200mm
long samples of solid metal for each color and finish.
h. Gypsum Board: Provide two 200 x 200mm samples for each color and
finish.
D. Submit Third Party Test Certificate that paint material does not contain any Lead or Heavy
Metals.
F. Submit a detailed "Painting Schedule" for review. Prepare this schedule on the basis of
surfaces, types of paint materials, types of primers and sealers, number of coats and list
the brand name of the products/manufacture for each use.
1.8 TESTING
A. Substrate pH testing: Before installation,
1. Do not apply paint and coatings to cementitious substrates where the pH > 10.
2. Arrange and pay for on-site pH testing of concrete and cementitious substrates
before commencing application of paint and coatings, by a registered testing
laboratory.
3. Carry out suitable procedures to lower the surface pH where required.
4. Do not apply acids or other compounds which may be harmful to concrete and
cementitious substrates.
5. The frequency or rate of testing shall be not less than three random locations as
directed by the Engineer.
B. Adhesion testing (Coatings): After installation,
1. Arrange and pay for on-site adhesion testing of applied coatings by a registered
testing laboratory in accordance with the relevant Standards and individual system
requirements as per this specification. Rectify non-complying work and re-test.
C. Dry film thickness testing (Coatings): After installation,
1. Arrange and pay for on-site dry film thickness (DFT) testing of applied coatings by
a registered testing laboratory in accordance with the relevant Standards and
individual system requirements as per this specification.
1.9 QUALITY ASSURANCE

A. Applicator Qualifications: A firm or individual experienced in applying paints and coatings
similar in material, design and extent to those indicated for this Project, whose work has
resulted in applications with a record of successful in-service performance.

B. Source Limitations: Obtain block fillers and primers for each coating system from the same
manufacturer as the finish coats.
C. Provide a full-coat benchmark finish sample for each type of coating and substrate
required.
D. Arrange with the paint manufacturer's representative to visit the site prior to the
commencement of the painting operation to discuss the painting and finishing procedures
to be used and to analyze the surface conditions in order that alternative recommendations
may be made to the Engineer, should adverse conditions exist.
E. Arrange with the paint manufacturer to visit the site at intervals during the surface
preparation and painting operations to ensure that the proper surface preparation has been
completed, the specified paint products are being used, the proper number of coats are
being applied, the agreed finishing procedures are being used and that the paint
manufacturer regularly submits written reports to the Engineer.
F. Apply samples of finishes in the testing area in the presence of the Engineer, Contractor
and paint manufacturer. Apply the samples with the correct material, number of coats,
colour, texture and degree of gloss required. Refinish if required, until acceptance of the
Engineer is obtained.
G. Leave test areas undisturbed until completion of the work. Accepted work in the test area
shall serve as a standard for similar work throughout the Project. Work which does not
match the accepted finishes shall be corrected and refinished at no expense to the
Employer.
1.10 REGULATORY REQUIREMENTS

A. Conform to local Building Code and local jurisdictional authorities for flame/fuel/smoke
rating requirements for finishes.
1.11 DELIVERY, STORAGE AND HANDLING

A. Accept products on site in sealed and labelled containers and undamaged condition.
B. Deliver materials to Project site in manufacturer's original, unopened packages and
containers bearing manufacturer's name and label and the following information:
1. Product name or title of material.
2. Product description (generic classification or binder type).
3. Manufacturer's stock number and date of manufacture.
4. Contents by volume, for pigment and vehicle constituents.
5. Thinning instructions.
6. Application instructions.
7. Color name and number.
8. VOC content.
C. Store paint materials at suitable temperature in well ventilated area.
D. Take precautionary measures to prevent fire hazards and spontaneous combustion.
E. Store materials in a single place as directed by the Engineer. Keep storage area clean and
tidy.
F. Accept only paint and finishing materials and products delivered to the site in the
manufacturer's unbroken, sealed containers, with manufacturer's label indicating type of
paint, colour and instructions for reducing.

G. Store packaged materials undamaged in their original wrappings or containers with

manufacturer's labels and seals intact.
H. Protect materials and products from frost and fire.
1.12 EXTRA MATERIAL

A. Submit, to be used as extra stock, 5%, but not less than 3.8 L or 1 case, as appropriate,
of each paint colour.
B. Extra stock materials to be from same production run as installed materials.
1.13 PROTECTION OF SURROUNDING ELEMENTS

A. Protect elements surrounding this work from damage.
1.14 ENVIRONMENTAL REQUIREMENTS

A. Provide continuous ventilation and A/C facilities to maintain suitable surface and ambient
temperatures for 24 hours before, during and 48 hours after application of finishes.
B. Provide adequate lighting for surfaces to be finished.
1.15 PROJECT CONDITIONS (GENERAL)

A. Apply waterborne paints only when temperatures of surfaces to be painted and
surrounding air are between 10 and 32 deg C.
B. Apply solvent thinned paints only when temperatures of surfaces to be painted and
surrounding air are between 7 and 35 deg C.
C. Do not apply paint in rain, fog, or mist; or when relative humidity exceeds 85 percent; or at
temperatures less than 3 deg C above the dew point or to damp or wet surfaces.
1. Painting may continue during inclement weather if surfaces and areas to be
painted are enclosed and within temperature limits specified by manufacturer
during application and drying periods.
D. Interior Painting
1. Provide continuous ventilation during and after application of paint. Run ventilation
system 24 hours per day during installation. Provide continuous ventilation for 4
days after completion of application of paint.
2. Apply paint finishes only when temperature at location of installation can be
satisfactorily maintained within manufacturer's recommendations.
3. Substrate and ambient temperature must be within limits prescribed by
manufacturer to the approval of the Engineer.
4. Apply paint finish only in areas where dust is no longer being generated by related
construction operations such that airborne particles will not affect the quality of the
finished surface.
5. Apply paint only when surface to be painted is dry, properly cured and adequately
prepared.
E. Exterior Painting
1. Apply paint finishes only when conditions forecast for entire period of application
fall within manufacturer’s recommendations.
2. Where surface to be painted is not under cover, do not apply paint when:
a. Substrate and ambient temperature are expected to fall outside limits
prescribed by manufacturer.

b. Temperature of surface is over 50C unless paint is specifically formulated

for application at high temperatures
c. Rain or sand storms are forecast to occur before paint has thoroughly
cured; it is foggy, misty, raining at site; relative humidity is above 85%
d. Surface to be painted is wet, clamp or frosted.
e. Previous coat is not dry.
3. Apply paint finish only when dust is no longer being generated by related
construction operations or when wind conditions are such that airborne particles
will not affect the quality of the finished surface.
4. Schedule painting operations such that surfaces exposed to direct intense sunlight
are scheduled for completion during early morning.
5. Remove paint from areas which have been exposed to excess humidity, rain or
condensation. Prepare surface again and repaint.
6. Painting of occupied facilities to be carried out in accordance with approved
schedule only. Schedule operations to approval of the Engineer such that painted
surfaces will have clued and cured sufficiently before occupants are affected.
1.16 TEMPORARY COVERS AND PROTECTION

A. Protect floors and other surfaces with temporary covers such as dust sheets, polyethylene
film or tarpaulins.
B. Mask identification plates occurring on equipment, switch boxes, etc. which require
painting.
C. Protect, remove and replace hardware, accessories, lighting fixtures and similar items as
required except primed for paint door closers which shall be painted.
D. Keep oily rags, waste and other similar combustible materials in closed metal containers;
take every precaution to avoid spontaneous combustion, remove waste and combustible
rubbish daily.
1.17 SIGNS
A. Provide legible signs throughout the work reading 'WET PAINT' in Arabic and English, in
prominent positions during painting and while paint is drying.
B. Use 75 mm high letters/characters on white card or board.
1.18 RETOUCHING
A. Do retouching to ensure that the building may be handed over in perfect condition, free of
spatter, finger prints, rust, watermarks, scratches, blemishes or other disfiguration.
B. After fully decorating and retouching a room or other area, notify the Engineer.
C. After inspection and final acceptance by the Engineer, post sign:
1. 'DECORATING COMPLETE - NO ADMITTANCE WITHOUT PERMISSION' in
Arabic and English
1.19 WARRANTIES AND GUARANTIES

A. Based on the routine inspection at a time of completion of the painting works main
Contractor must submit a product performance guarantee from the paint manufacturer
along with a separate guarantee from the painting sub-contractor for paint application.
These guaranties will be for the period of one year for interior painting works and five years
for exterior painting works.

PART 2 - RODUCTS
2.1 ACCEPTABLE MANUFACTURERS

A. The painting materials shall be obtained from approved manufacturer and shall be supplied
ready mixed in the manufacturer's sealed and branded containers. Each container shall
bear the maker's brand name, identification of contents and directions for its proper use.
All material must be thoroughly stirred before use.
B. All sealers, primers, undercoats and thinners shall be the products recommended by the
manufacturer of paint used for the finishing coat.
C. Unless otherwise indicated on the drawings colours shall be selected by the Engineer.
D. 100mm high Skirting epoxy paint wherever required according to SOF shall be similar to
floor finish or as directed by Engineer.
2.2 PAINT MATERIALS, GENERAL

A. Material Compatibility: Provide block fillers, primers, and finish-coat materials that are
compatible with one another and with the substrates indicated under conditions of service
and application, as demonstrated by manufacturer based on testing and field experience.
B. Chemical Components of Field-Applied Interior Paints and Coatings: Provide products that
comply with the following limits for VOC content, exclusive of colorants added to a tint base,
when calculated according to 40 CFR 59, Subpart D (EPA Method 24) and the following
chemical restrictions; these requirements do not apply to primers or finishes that are
applied in a fabrication or finishing shop:
1. Flat Paints and Coatings: VOC content of not more than 50 g/L.
2. Nonflat Paints and Coatings: VOC content of not more than 150 g/L.
3. Varnishes and Sanding Sealers: VOC not more than 350 g/L.
4. Stains: VOC not more than 250 g/L.
5. Aromatic Compounds: Paints and coatings shall not contain more than 1.0 percent
by weight of total aromatic compounds (hydrocarbon compounds containing one
or more benzene rings).
6. Restricted Components: Paints and coatings shall not contain any of the
following:
a. Acrolein.
b. Acrylonitrile.
c. Antimony.
d. Benzene.
e. Butyl benzyl phthalate.
f. Cadmium.
g. Di (2-ethylhexyl) phthalate.
h. Di-n-butyl phthalate.
i. Di-n-octyl phthalate.
j. 1,2-dichlorobenzene.
k. Diethyl phthalate.
l. Dimethyl phthalate.
m. Ethylbenzene.

n. Formaldehyde.
o. Hexavalent chromium.
p. Isophorone.
q. Lead.
r. Mercury.
s. Methyl ethyl ketone.
t. Methyl isobutyl ketone.
u. Methylene chloride.
v. Naphthalene.
w. Toluene (methylbenzene).
x. 1,1,1-trichloroethane.
y. Vinyl chloride.
C. Material Quality: Provide manufacturer's best-quality paint material of the various coating
types specified that are factory formulated and recommended by manufacturer for
application indicated. Paint-material containers not displaying manufacturer's product
identification will not be acceptable.
D. Colours: Match Engineer’s sample.
E. Mordant Solution; Mordant solution shall be of approved manufacture.
F. Rust Inhibitors; Rust inhibitors shall be of approved manufacture.
G. Knotting; Knotting shall comply with B.S. 1336.
H. Stopping;
1. Stopping for woodwork to receive clear finish shall be tinted to match surrounding
woodwork, to approval.
2. Stopping for internal woodwork, plywood, hardboard, and fibreboard shall be
linseed oil putty to B.S. 544, tinted to match the colour of the Engineer.
3. Stopping for external woodwork shall be white lead paste and gold size well
mixed.
I. Thinners; Thinners shall be approved turpentine or white spirit to B.S.245.
J. Stain; Stain for woodwork shall be an approved brand of oil stain.
K. Polyurethane Lacquer; Polyurethane lacquer for woodwork shall be of an approved
manufacturer.
L. Varnish; Varnish for interior woodwork shall be an approved brand, oil varnish. Varnish
shall form a hard flexible transparent and quick drying film.
M. Linseed Oil; Linseed oil for woodwork shall be refined linseed oil to comply with B.S. 242.
N. Priming Paints; Priming paints shall be the primer recommended by the manufacturer of
the finishing paint or:
1. For woodwork - lead-based or priming paint to comply with B.S. 2521 and 2523.
2. For steel work - red oxide priming paint to comply with B.S. 2524.
3. For galvanized, zinc paint.
4. For concrete, blockwork, plaster, plasterboard and the like - alkali resisting
priming paint.
O. Undercoating; Undercoating shall be:

1. Synthetic alkyd based undercoating in accordance with the recommendations of

the painting manufacturer.
P. Finishing Paints; finishing paints shall be in accordance with SOF.
1. Water based paints.
2. Industrial paint.
2.3 MIXING
A. Ensure that paint has not settled caked or thickened in the container, is readily dispersed
with a paddle to a smooth consistency and has excellent application properties.
B. Use all reducing and tinting materials as recommended by the manufacturer for the
particular material reduced or tinted.
C. Mix materials thoroughly before application.
PART 3 - EXECUTION
3.1 GENERAL
A. All work shall be performed in accordance with the manufacturer's instructions.
B. Before application of any paint or finish, all surfaces shall be cleaned, dried and prepared
as specified hereinafter.
C. The Contractor shall coordinate work to ensure that factory primed items are primed or
painted as required in the Specifications.
D. All metal fittings such as hardware and fastenings, etc., not required to be painted shall
first be fitted and then removed before the preparatory processes are commenced. When
all painting is completed, fittings shall be cleaned and refixed in position.
E. Before painting, floors must be washed and every possible precaution shall be taken to
keep down dust before and during the painting processes. No paint shall be applied to
surfaces structurally or superficially damp and all surfaces must be ascertained to be free
from condensation, efflorescence, etc., before the application of each coat.
F. No exterior or exposed painting shall be carried out under adverse weather conditions such
as rain, extreme humidity, dust storms, high temperature of surface etc.,
G. All coats of paint must be thoroughly dry before subsequent coats are applied, and rubbed
down with fine waterproof abrasive where necessary.
H. All coating shall be well applied, leaving no sags, laps, brush or other defects. Each coat
must be thoroughly dry before next coat is applied. All work must be carefully cut into a
true line and left smooth and clean.
I. Details of mixing and application shall be in accordance with the specifications of the
manufacturer concerned and to the approval of the Engineer. The mixing of paint, etc., of
different brands before or during application will not be permitted. No dilution of painting
materials shall be allowed except strictly as detailed by the manufacturers and as approved
by the Engineer.
J. On surfaces, which are not accessible to paint brushes, paint shall be applied by spraying
or with sheep skin daubers. All surfaces to be painted shall be thoroughly covered with
paint.
K. Brushes, pails, kettles and all other tools and equipment used in carrying out the work shall
be maintained in good working order, and shall be clean and free from foreign matter. They
shall be thoroughly cleaned before being used for different types of classes of materials.

L. The Contractor will be required to repaint, at his own expense any work on which the paint
is found to be incorrectly applied. The Contractor shall be responsible for protecting from
damage the paint work and all other work during and after operations including the
provision of all necessary dust sheets, covers, etc. All paint droppings shall be cleaned up
as the work proceeds.
M. All loose and defective paint shall be removed from previously painted surfaces before
repainting. All burning off must be done by skilled workmen. The blow-lamp must not be
used on surface adjoining glass.
3.2 PAINTING TO CONCRETE, BLOCKWORK OR PLASTER

A. Concrete, blockwork and plaster surfaces to be painted or decorated shall have all cracks
cut out and make good to the satisfaction of the Engineer. Plasterboard surfaces shall have
taped joints and the surface puttied to the satisfaction of the Engineer and brushed free of
impurities immediately prior to the commencement of the painting work.
B. Efflorescence shall be completely removed by rubbing down with dry coarse cloths
followed by wiping down with damp cloths and allowed to dry. All surfaces shall be rubbed
down with fine glass paper and brushed free of dust before applying any form of decoration.
C. Concrete blockwork and plastered surfaces which are to receive paint shall be given one
thin coat of oil putty and allowed to dry for at least two days. The surfaces shall then be
rubbed down with fine glass paper and given a second thin coat of oil putty and when
completely set shall be rubbed down again with fine glass paper before applying the
priming coat of paint.
D. Emulsion paint shall be applied by brush or roller and shall consist of a primer coat and
three coats of interior quality paint internally and a primer coat and three coats of exterior
quality paint externally.
E. Oil paint shall be applied by brush or roller and shall consist of a priming coat, two
undercoats and one finishing coat of paint.
F. Fire resistant paint shall be applied in three coats over a primer all in strict accordance with
the manufacturer's instructions.
3.3 LACQUER TO WOODWORK

A. Woodwork to be lacquered shall be cleaned of impurities.
B. Knots shall be treated with two coats of knotting.
C. Where shown on the drawings or required by the Engineer the wood shall be stained with
a water or spirit stain to the approval of the Engineer.
D. Lacquer shall be applied as detailed in Joinery Section.
3.4 OIL STAIN FINISH TO WOOD WORK

A. The stain finish to woodwork shall be an approved manufacturer's oil stain system applied
strictly in accordance with the manufacturer's instructions.
B. All surfaces are to be thoroughly dry and cleaned and sanded down and all nail holes or
similar defects shall be filled and levelled up with approved stopping.
C. The finish shall be applied in two coats. The first coat shall be pigmented stain wax brush
applied. The surface shall be allowed to dry for 2-10 minutes and then rubbed with a cloth
in a rotary motion to remove excess stain and produce an even surface.
D. The first coat shall be allowed to dry completely before application of the second coat.
E. The second coat shall be natural (clear) stain wax, buffed.

F. The Engineer shall select the stain colour and the Contractor shall allow for preparing
sample panels for approval and these sample panels will provide the standard for the work.
3.5 VARNISHING
A. All surfaces to be varnished shall thoroughly dry and cleaned and sanded down and all nail
holes or similar defects shall be filled and levelled up with approved hard stopping. Sanding
shall follow the line of the grain. Knots shall be treated with two coats of knotting.
B. Two or three coats of clear varnish shall be applied as recommended by the manufacturer
of the varnish or as directed by the Engineer.
3.6 PAINTING TO WOOD WORK

A. Woodwork to be painted shall be cleaned of impurities. Knots shall be treated with two
coats of knotting.
B. Priming paint shall be applied by brush. Two coats shall be applied to end grain. Priming
paint shall be applied on site after the Engineer has approval the joinery and before it is
fixed.
C. When the priming paint is dry, all cracks, holes, open joints and the like shall be filled with
stopping and rubbed down with fine glass paper.
D. Two undercoats and one finishing coat of paint shall be applied by brush.
E. The priming paint and undercoats shall be lightly rubbed down with glass paper to remove
blemishes, and all dust removed before the application of subsequent coats.
3.7 PAINTING TO METAL WORK

A. Steelwork delivered to the site unprimed shall be cleaned of impurities, scrapped and wire
brushed to remove rust and painted with one coat of priming paint applied by brush.
B. Steelwork delivered to the site primed shall be cleaned of impurities and damage to the
priming paint and made good with priming paint.
C. Galvanized metalwork to be painted shall be cleaned of impurities. Where rusting has
occurred the rust shall be removed by wire brushing and made good with an approved rust
inhibitor. The surfaces shall be coated with a mordant solution, washed with clean water
and painted with two coats of priming paint applied by brush.
D. Metalwork which is concealed shall be prepared and primed as above and shall be painted
with two undercoats and one finishing coat of paint applied by brush.
3.8 CLEANING
A. Cleanup: At the end of each workday, remove empty cans, rags, rubbish, and other
discarded paint materials from Project site.
B. After completing painting, clean glass and paint-spattered surfaces. Remove spattered
paint by washing and scraping without scratching or damaging adjacent finished surfaces.
3.9 PROTECTION
A. Protect work of other trades, whether being painted or not, against damage from painting.
Correct damage by cleaning, repairing or replacing, and repainting, as approved by
Engineer.
B. Provide "Wet Paint" signs to protect newly painted finishes. After completing painting
operations, remove temporary protective wrappings provided by others to protect their

work. After work of other trades is complete, touch up and restore damaged or defaced
painted surfaces.
3.10 INTERIOR PAINT SCHEDULE

A. PT-01 thru PT-08 and CG-01 except PT02 & PT03: Provide the following paint systems
over interior Block or Cast-in place Concrete and plastered surfaces, gypsum board (no
putty and sanding required for gypsum board):
- 1 coat of primer based on special, high quality, alkali resistant acrylic binder (Solids %
by volume > 25, VOC max 30 gms/ltr, DFT> 31 microns)
- 2 separate coats of Stucco (Solids % by volume > 50, VOC max 30 gms/ltr when
measured as per ISO EU, DFT> 100 microns).
- Sanding and cleaning
- 2 coats of high quality acrylic co-polymer emulsion paint matt finish with outstanding
wash ability (Scrub Resistance EN ISO 11998 : 5,000 Scrubs, Solids % by volume >
40, VOC max 30 gms/ltr, DFT for each coat 50 microns) Color: As per Volume 2.5
Booklet (Cut Sheets).
B. PT-02 and CG-02: Provide the following paint systems over interior Block or Cast-in place
Concrete and plastered surfaces, gypsum board (no putty and sanding required for gypsum
board):
- 1 coat of primer based on special, high quality, alkali resistant acrylic binder (Solids %
by volume > 25, VOC max 30 gms/ltr when measured as per ISO 11890 EU, DFT>
31 microns)
- 2 separate coats of Stucco (Solids % by volume > 50, VOC max 30 gms/ltr when
measured as per ISO EU, DFT> 100 microns).
- Sanding and cleaning
- Two separate coats of 100% pure acrylic based emulsion paint Matt finish, highly
washable emulsion , Anti-Fungal & Anti-Microbial (Bacteria) with anti-stain (Solids %
by volume > 40, VOC max 30 gms/ltr, Dry film Thickness: Not less than 40 microns,
Scrub Resistance EN ISO 11998 : 20,000 Scrubs, Crack bridgeable up to 1.7mm).
Color: As per Volume 2.5 Booklet (Cut Sheets).
C. PT-03: Provide the following Anti-Fungal & Anti-Microbial (Bacteria) paint systems above
false ceiling over interior Block or Cast-in place Concrete and plastered surfaces, gypsum
board (no putty and sanding required for gypsum board):
- 1 coat of high quality acrylic co-polymer emulsion paint with active silver formulation
to resist fungus growth (Solids % by volume > 40, VOC max 30 gms/ltr) Anti-Fungal:
Resistant as per ASTM D 5590
- The surface preparation, application rates and methods of application shall be strictly
in accordance with the written instructions of the manufacturer.
- The colour and texture shall be as indicated on drawings or as directed by the
Engineer.
3.11 EXTERIOR PAINT SCHEDULE

A. EF-P & EF-PP (Smooth Texture): Provide the following paint systems over exterior
concrete and Block exterior plastered surfaces:
1. One coat of an acrylic co-polymer water-based alkali resistant primer (Solids % by
volume > 35, Dry film Thickness: Not less than 35 microns, VOC max 30 gms/ltr).
2. One intermediate Coat based on acrylic co-polymer emulsion for providing texture

surfaces Volume solids >55%, VOC max 30 gms/ltr).
3. Two final separate top coats of 100% Pure acrylic, flexible, water based,
breathable anti-carbonation system, Volume solids >40%, VOC max 30 gms/ltr).
- Crack bridgeable up to 2.0 mm.
4. Color: As per Volume 2.5 Booklet (Cut Sheets).
-END OF SECTION-

LAND KEY:
x GENERAL NOTES:
1. DO NOT SCALE FROM THE DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS AND LEVELS IN METER.
3. THIS DRAWING SHOULD BE READ IN CONJUNCTION WITH
OTHER RELEVANT ARCHITECTURAL, STRUCTURAL,
MECHANICAL AND ELECTRICAL DRAWINGS AND ALL RELEVENT
SECTIONS OF THE SPECIFICATIONS
7.60M SSL 7.60M SSL

ROOF FLOOR LEVEL ROOF FLOOR LEVEL
A DRAFT ISSUE FOR CONSTRUCTION 14/4/2020

REV NO. DESCRIPTION. DATE
OWNER:
MASTER DEVELOPER:
Modon Properties
Abu Dhabi
United Arab Emirates
+4.15M FFL +4.15M FFL P.O. Box 62221
+4.05M SSL +4.05M SSL
1ST FLOOR LEVEL 1ST FLOOR LEVEL
LEAD CONSULTANT: Suite No. 706
Al Gaith Tower
Hamdan Street
Abu Dhabi, 47094
United Arab Emirates
T +971 2 401533
F +971 2 6270734
W www.mottmac.com
SUB-CONSULTANT:
PROJECT NAME:
BANIYAS NORTH
DEVELOPMENT-PHASE 1 (PDA)
ZONE:
BANIYAS NORTH
+0.45M FFL +0.45M FFL SECTOR NO : PLOT NO :
+0.35M SSL +0.35M SSL
GROUND FLOOR LEVEL GROUND FLOOR LEVEL BANIYAS NORTH 1 P7a
0.00M FFL PROJECT DESCRIPTION:

0.00M FFL
DRIVEWAY/PAVING DRIVEWAY/PAVING
MODON VILLAS - TYPE A1M
CONSISTS OF GROUND AND
FIRST FLOOR
x DRAWING TITLE:
TYPICAL CAT LADDER DETAIL
01 SECTION X 02 DETAILED ELEVATION RETRACTABLE LADDER ADM DRAWING NUMBER: A906

A906 SCALE 1:30 A906 SCALE 1:30 DRAWING NUMBER:
BN-03-00001-01-11-AR-NEB-DG-A1M906
CHECKER: MERA SWEIDAN APPROVER: MOHAMMAD AL HIARY
SUBMISSION DATE: SCALE: REVISION NO:
14-4-2020 AS SHOWN A
PROJECT NUMBER: DRAWING SIZE:
412747 A1
OFFICIAL USE ONLY :
OFFICIAL USE ONLY :

03 PLAN
A906 SCALE 1:30
© Mott MacDonald Limited

This document is issued for the party which commissioned it and for specific purposes connected with the captioned project only. It should not be relied upon by any other party or used for any other purpose.
We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.
6
Schedule of Materials
List of Materials
Sl No Material Grade/type
1. Plate 6mm
2. Plate 8mm 7mm thick as per
Flat bar IFC drawings
3.
40x6mm
Flat bar EN 10025 –
4.
50x6mm S275 JR
Square bar
5.
10x10mm
Square bar
6.
16x16mm
Round pipe
7. ASTM A53
21.3x3.2mm
Rectangle tube
8. ASTM A500
50x25x2.5mm
Mechanical
9. 5.6 grade
bolt M12x140
Hexagonal bolt
10. 8.8 grade
M10x30
Berger
11. Zincanaode620
Primer
Berger
12. Robbiathane
Topcoat
13. R KEM II
Rawlplug
chemical
7
Technical Data Sheets

Plate 6 mm
Plate 8 mm
Flat Bar 40x6mm
Flat Bar 50x6mm
Square Bar 10x10mm
Square Bar 16x16mm
CHS 21.3x3.2mm
RHS 50x25x2.5mm
Hex Bolt M10x30
Mechanical bolt
M12x140
R-XPT,
R-XPT-HD MECHANICAL ANCHORS
R-X PT-Throughbolt zinc-plated, R-X PT-H D-Throughbolt hot dip galvanized
PRODUCT INFORMATION
A
R-XPT R-XPT-HD
BASE MATERIAL: FEATURES:

• Non-cracked concrete, class C20/2S-CS0/60 (Option 7 approval) • Through fixing
• Reinforced and unreinforced concrete • ETAG 001 - Option 7
• Fire reaction class A1 (acc. to 96/603/EC Directive)
APPROVALS AND REPORTS: R-XPT
• ETA-08/0339 Option 7 • Zinc-plated and passivated steel
• Min. coating thickness: Sµm
* ··<€··* (
.
*ETA*
*•*
E: R-XPT-HD*
•
•
Hot dip galvanized steel
M6 - mean coating thickness 2S-SSµm
• M8-M20- mean coating thickness 4S-7Sµm
• M24 - mean coating thickness SS-SSµm
Product Code Anchor Fixture

Hole
Diameter Length Max. thickness
Size diameter
Zinc electroplated Hot dip galvanized
anchor anchor d L tfix,r II tfix.s dr
[mm] [mm] [mm] II [mm] [mm]
R-XPT-060S0/ 1O* R-XPT-HD-060S0/ 1O* 6 so 10 7
R-XPT-0606S/S* 6 6S 2S s 7
M6
R-XPT-0608S/2S* R-XPT-HD-0608S/2S* 6 SS 4S 2S 7
R-XPT-06100/40* R-XPT-HD-06100/40* 6 100 60 40 7
R-XPT-080SO/S* R-XPT-HD-080SO/S* 8 so s 9
R-XPT-08060/ 10 R-XPT-HD-08060/ 1O* 8 60 10 9
R-XPT-0806S/ 1S R-XPT-HD-0806S/ 1S* 8 6S lS 9
R-XPT-0807S/ 10 R-XPT-HD-0807S/ 1O* 8 7S 2S 10 9
R-XPT-08080/ 1S R-XPT-HD-08080/ 1S* 8 80 30 lS 9
MS
R-XPT-0808S/20 8 SS 3S 20 9
R-XPT-0809S/ 30 R-XPT-HD-0809S/ 30* 8 9S 4S 30 9
R-XPT-0811 S/ SO R-XPT-HD-0811 S/ SO* 8 11S 6S so 9
R-XPT-08140/ 7S R-XPT-HD-08140/ 7S* 8 140 90 7S 9
R-XPT-081 SO/SS 8 lSO 100 SS 9
* not covered by approval
68
R-XPT,
MECHANICAL ANCHORS R-XPT-HD

Hole
Diameter Length Max. thickness
Size diameter
Zinc electroplated
:::i.nrhnr
Hot dip galvanized
;:r.nrhnr ~ I t_ II t_ ~- A
R-XPT-1006S/ S R-XPT-HD-1006S/ S* 10 6S s 11
R-XPT-10080/ 10 R-XPT-HD-10080/ 1O* 10 80 20 10 11
R-XPT-1008S/ 1S 10 8S 2S lS 11
R-XPT-1009S/ 2S R-XPT-HD-1009S/ 2S* 10 9S 3S 2S 11
MlO R-XPT-1011 S/4S R-XPT-HD-1011 S/ 4S* 10 11S SS 4S 11
R-XPT-10130/60 R-XPT-HD-10130/ 60* 10 130 70 60 11
R-XPT-10140/ 70 R-XPT-HD-10140/ 70* 10 140 80 70 11
R-XPT-101 S0/80 10 lSO 90 80 11
R-XPT-10180/ 110 10 180 120 110 11
R-XPT-12080/ S R-XPT-HD-12080/ S* 12 80 s 13
R-XPT-12100/ S R-XPT-HD-12100/ S* 12 100 2S s 13
R-XPT-12120/2S R-XPT-HD-12120/ 2S* 12 120 4S 2S 13
R-XPT-1212S/ 30 R-XPT-HD-1212S/ 30* 12 12S so 30 13
R-XPT-1213S/40 R-XPT-HD-1213S/40* 12 13S 60 40 13
M12
R-XPT-12140/4S 12 140 6S 4S 13
R-XPT-121 SO/ SS R-XPT-HD-121 SO/ SS* 12 lSO 7S SS 13
R-XPT-12180/8S R-XPT-HD-121 80/8S* 12 180 lOS 8S 13
R-XPT-12220/ 12S* R-XPT-HD-12220/ 12S* 12 220 14S 12S 13
R-XPT-12300/ 20S* 12 300 22S 20S 13
R-XPT-16100/ S R-XPT-HD-1610015* 16 100 s 18
R-XPT-1610S/ 10 R-XPT-HD-161 OS/ 1O* 16 lOS 10 18
R-XPT-1612S/ S R-XPT-HD-1612S/ S* 16 12S 2S s 18
R-XPT-16140/ 20 R-XPT-HD-16140/ 20* 16 140 40 20 18
M16 R-XPT-161 S0/ 30 R-XPT-HD-161 S0/ 30* 16 lSO so 30 18
R-XPT-16160/40 R-XPT-HD-16160/40* 16 160 60 40 18
R-XPT-16180/60 R-XPT-HD-16180/60* 16 180 80 60 18
R-XPT-16220/100* R-XPT-HD-16220/ 100* 16 220 120 100 18
R-XPT-16280/ 160* 16 280 180 160 18
R-XPT-2012S/ S R-XPT-HD-2012S/ S* 20 12S s 22
R-XPT-20160/20 R-XPT-HD-20160/ 20* 20 160 40 20 22
M20
R-XPT-20200/60* R-XPT-HD-20200/80* 20 200 80 60 22
R-XPT-20300/ 160* 20 300 180 160 22
R-XPT-24180/20* 24 180 3S 20 26
M24 R-XPT-24260/100* R-XPT-HD-24260/ 100* 24 260 1lS 100 26
R-XPT-24300/ 140* 24 300 lSS 140 26
69
R-XPT,
R-XPT-HD MECHANICAL ANCHORS
INSTALLATION DATA
Thread diameter d [mm] 6 8 10 12 16 20 24

Hole diameter in substrate do [mm] 6 8 10 12 16 20 24
Installation torque Tins! [Nm] s lS 30 so 100 200 300
STANDARD EMBEDMENT DEPTH
Min. hole depth in substrate ho,s [mm] so SS S9 80 100 119 13S
Installation depth hnom,s [mm] so SS S9 80 100 119 13S
Min. substrate thickness hmin,s [mm] 100 100 100 136 170 198 224
Min. spacing 5min,s [mm] 4S so SS 7S 90 140 180
Min. edge distance cmin,s [mm] so 40 so 6S 80 100 200
REDUCED EMBEDMENT DEPTH
Min. hole depth in substrate ho,r [mm] 30 40 49 60 80 99 120
Installation depth hnom,r [mm] 30 40 49 60 80 99 120
Min. substrate thickness hmin,r [mm] 100 100 100 100 130 1S8 194
Min. spacing 5min,r [mm] 40 4S SS 100 100 12S 160
Min. edge distance (min r [mm] 4S 40 6S 100 100 12S 160
INSTALLATION GUIDE
1. Dril l a hole of required diameter and depth.
2. Remove debris and thoroughly clean hole with brush and pump.
3. Insert anchor through fixture into hole and tap until req uired installation depth is achieved.
4. Tighten to the recommended torque.
70
R KEM II Chemical
Resin with Anchor
Bonded Anchors
R-KEM II with Threaded Rods for Concrete

Universal polyester (styrene free) resin - European Approval for 15 substrates
Approvals and Reports

• ETA-12/0394
Product information
Features and benefits Applications Base materials

• The most convenient bonded anchor for ge • Consoles Approved for use in:
neral purpose use • Staircases
• Non-cracked concrete
• Quick, secure and simple installation • Gates C20/25-C50/60
• Product with wide spectrum of use in the • High racking
medium load capacity area • Canopies Also suitable for use in:
• Ideal for applications where mechanical an • Sanitary appliances • Natural Stone (after site te
chors are not suitable • Steel constructions sting)
• Easy dosage thanks to patented • Railings
self-opening system and use of manual or • Handrails
pneumatic gun
• Ladders
• Option of use standard manual silicone gun
• Cable trays
• Suitable for multiple use. Partly used pro
duct can be reused after fitting new nozzle
Installation guide
www.rawlplug.com 1
Bonded Anchors
Product information
1. Drill hole to the required diameter and depth for stud size being used.
2. Solid substrates: clean the drill hole thoroughly with brush and hand pump at least four times before installation.
3. Insert cartridge into gun and attach nozzle.
4. Dispense to waste until even colour is obtained.
5. Insert the mixer nozzle to the bottom of the drill hole and inject resin, slowly withdrawing the nozzle as the hole is
filled to 70% of its depth.
6. Immediately insert the stud, slowly and with slight twisting motion. Remove any excess resin around the hole before
it sets and leave it undisturbed until the curing time elapses.
7. Attach fixture and tighten the nut to the required torque.
Volume
Product Code Resin Description / Resin Type
[ml]
R-KEM-II-175 175
R-KEM-II-300 300
R-KEMII Styrene Free Polyester Resin
R-KEM-II-380 380
R-KEM-II-410 410
R-KEM-II-175-W Low Temperature (Winter) / Rapid Cure 175

R-KEMII-W
R-KEM-II-300-W Styrene Free Polyester Resin 300
R-KEM-II-175-S High Temperature (Summer) / Slow Cure 175

R-KEMII-S
R-KEM-II-300-S Styrene Free Polyester Resin 300
R-KEM-II-175-SET 175
Set with 4 studs and plastic sleeves
R-KEM-II-300-SET
300
R-KEM-II-300-STONE Stone colour Styrene Free Polyester Re
R-KEMII
R-KEM-II-410-STONE sin 410
R-KEM-II-300-GREY 300
Grey colour Styrene Free Polyester Resin
R-KEM-II-410-GREY 410
R-STUDS
Diameter Length Hole diameter

Size
Steel class 5.8 Steel class 8.8 Steel grade A4 d L df
[mm] [mm] [mm]
R-STUDS-08110 R-STUDS-08110-88 R-STUDS-08110-A4 8 110 9

M8
R-STUDS-08160 - R-STUDS-08160-A4 8 160 9
M10 R-STUDS-10170 - R-STUDS-10170-A4 10 170 12
R-STUDS-10190 - R-STUDS-10190-A4 10 190 12
R-STUDS-12190 - R-STUDS-12190-A4 12 190 14
M12 R-STUDS-12220 - R-STUDS-12220-A4 12 220 14
R-STUDS-12260 - R-STUDS-12260-A4 12 260 14
R-STUDS-12300 - R-STUDS-12300-A4 12 300 14
R-STUDS-16220 - R-STUDS-16220-A4 16 220 18
M16 R-STUDS-16260 - R-STUDS-16260-A4 16 260 18
R-STUDS-16300 - R-STUDS-16300-A4 16 300 18
R-STUDS-16380 - R-STUDS-16380-A4 16 380 18
M20 R-STUDS-20300 - R-STUDS-20300-A4 20 300 22
R-STUDS-20350 - R-STUDS-20350-A4 20 350 22
M24 R-STUDS-24300 R-STUDS-24300-88 R-STUDS-24300-A4 24 300 26
M30 R-STUDS-30380 R-STUDS-30380-88 R-STUDS-30380-A4 30 380 32
www.rawlplug.com 2
Bonded Anchors
Installation data
R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
Thread diameter d [mm] 8 10 12 16 20 24 30
Hole diameter in substrate d0 [mm] 10 12 14 18 24 28 35
Hole diameter in fixture df [mm] 9 12 14 18 22 26 32
Min. hole depth in substrate h0 [mm] hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5
Min. substrate thickness hmin [mm] hnom + 2d0 hnom + 2d0 hnom + 2d0 hnom + 2d0 hnom + 2d0 hnom + 2d0 hnom + 2d0
Installation torque T inst [Nm] 10 20 40 80 120 180 300
0.5 * 0.5 * 0.5 * 0.5 * 0.5 * 0.5 * 0.5 *

Min. spacing s min [mm]
hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40
0.5 * 0.5 * 0.5 * 0.5 * 0.5 * 0.5 * 0.5 *

Min. edge distance c min [mm]
hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40 hnom ≥ 40
MINIMUM EMBEDMENT DEPTH
Min. installation depth hnom,min [mm] 60 70 80 100 120 140 165
MAXIMUM EMBEDMENT DEPTH
Min. installation depth hnom, max [mm] 100 120 145 190 240 290 360
Minimum working and curing time

R-KEM II
Concrete tempera
Resin temperature Curing time* Working time
ture
[°C] [°C] [min] [min]
5 -20 - -
5 -15 - -
5 -10 - -
5 -5 8h 70
5 0 4h 45
5 5 2h 25
10 10 1.5 h 15
15 15 1h 9
20 20 45 5
25 30 30 2
25 35 - -
25 40 - -
*For wet concrete the curing time must be doubled
www.rawlplug.com 3
Bonded Anchors
Installation data
R-KEMII-W
Concrete tempera
ture
[°C] [°C] [min] [min]
5 -20 24 h 45
5 -15 18 h 30
5 -10 8h 20
5 -5 5h 11
5 0 2h 7
5 5 1h 5
10 10 45 2
15 15 30 1.5
20 20 15 1
25 30 - -
25 35 - -
25 40 - -
R-KEMII-S
Concrete tempera
ture
[°C] [°C] [min] [min]
5 -20 - -
5 -15 - -
5 -10 - -
5 -5 24 h 180
5 0 18 h 120
5 5 12 h 60
10 10 8h 45
15 15 6h 25
20 20 4h 15
25 30 1.5 h 7
25 35 1h 6
25 40 45 5
Mechanical properties
R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
R-STUDS Metric Threaded Rods - Steel Class 5.8
Nominal ultimate tensile

f uk [N/mm 2] 500 500 500 500 500 500 500
strength - tension
Nominal yield strength - ten

f yk [N/mm 2] 400 400 400 400 400 400 400
sion
Cross sectional area - tension As [mm ]2

36.6 58 84.3 157 245 352.8 559.8
Elastic section modulus Wel [mm 3] 31.2 62.3 109.2 277.5 541 935 1868
Characteristic bending resi

M 0
[Nm] 19 37 65 166 324 561 1124
stance Rk,s
Design bending resistance M [Nm] 15 30 52 133 259 449 899
Allowable bending resistance Mrec [Nm] 11 21 37 95 185 321 642
www.rawlplug.com 4
Bonded Anchors
Mechanical properties
Size M8 M10 M12 M16 M20 M24 M30
R-STUDS Metric Threaded Rods - Steel Class 8.8

f uk [N/mm 2] 800 800 800 800 800 800 800
strength - tension

f yk [N/mm 2] 640 640 640 640 640 640 640
sion
Cross sectional area - tension As [mm 2] 36.6 58 84.3 157 245 352.8 559.8

M0Rk,s [Nm] 30 60 105 266 519 898 1799
stance
R-STUDS Metric Threaded Rods - A4

f uk [N/mm 2] 700 700 700 700 700 700 700
strength - tension

f yk [N/mm 2] 450 450 450 450 450 450 450
sion
Cross sectional area - tension As [mm 2] 36.6 58 84.3 157 245 352.8 559.8

M0Rk,s [Nm] 26 52 92 233 454 786 1574
stance
Basic performance data

R-STUDS
Performance data for single anchor without influence of edge distance and spacing - ETAG 001
Size M8 M10 M12 M16 M20 M24 M30
Substrate Non-cracked concrete
MEAN ULTIMATE LOAD
TENSION LOAD NRu,m
R-STUDS METRIC THREADED RODS - STEEL CLASS 5.8
Minimum embedment depth [kN] 18.9 30.5 40.7 63.4 88.7 111.8 143.1
Maximum embedment depth [kN] 18.9 30.5 44.1 81.9 128.1 184.8 294.0
R-STUDS METRIC THREADED RODS - A4
SHEAR LOAD V Ru,m
www.rawlplug.com 5
Bonded Anchors

Size M8 M10 M12 M16 M20 M24 M30
CHARACTERISTIC LOAD
TENSION LOAD NRk
SHEAR LOAD V Rk
DESIGN LOAD
TENSION LOAD NRd
SHEAR LOAD V Rd
www.rawlplug.com 6
Bonded Anchors

Size M8 M10 M12 M16 M20 M24 M30
RECOMMENDED LOAD
TENSION LOAD Nrec
SHEAR LOAD V rec
Design performance data

R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
TENSION LOAD
STEEL FAILURE; STEEL CLASS 5.8
Characteristic resistance NRk,s [kN] 18.00 29.00 42.00 78.00 122.00 176.00 280.00
Partial safety factor γ Ms - 1.50 1.50 1.50 1.50 1.50 1.50 1.50
STEEL FAILURE; STEEL GRADE A4-70
COMBINED PULL-OUT AND CONCRETE CONE FAILURE; NON-CRACKED CONCRETE, C20/25 (40°C/24°C)
Characteristic bond resistance T Rk [N/mm 2] 9.50 9.50 9.00 8.00 8.00 6.50 5.50
COMBINED PULL-OUT AND CONCRETE CONE FAILURE; NON-CRACKED CONCRETE, C20/25 (80°C/50°C)
Characteristic bond resistance T Rk [N/mm 2] 8.00 8.00 7.50 7.00 6.50 5.00 4.50
COMBINED PULL-OUT AND CONCRETE CONE FAILURE
Installation safety factor γ2 - 1.40 1.20 1.20 1.20 1.20 1.20 1.20
Increasing factors for NRd,p - C30/37 Ψc - 1.04 1.04 1.04 1.04 1.00 1.00 1.00
CONCRETE CONE FAILURE
Factor for non-cracked concrete k - 10.10 10.10 10.10 10.10 10.10 10.10 10.10
Factor for non-cracked concrete k ucr,N - 11.00 11.00 11.00 11.00 11.00 11.00 11.00
Edge distance c cr,N [mm] 1.5*h ef 1.5*h ef 1.5*h ef 1.5*h ef 1.5*h ef 1.5*h ef 1.5*h ef
Spacing s cr,N [mm] 3.0*h ef 3.0*h ef 3.0*h ef 3.0*h ef 3.0*h ef 3.0*h ef 3.0*h ef
CONCRETE SPLITTING FAILURE
www.rawlplug.com 7
Bonded Anchors
Design performance data

Size M8 M10 M12 M16 M20 M24 M30
SHEAR LOAD
Characteristic resistance without lever arm V Rk,s [kN] 9.00 14.00 21.00 39.00 61.00 88.00 140.00
Ductility factor k7 - 0.80 0.80 0.80 0.80 0.80 0.80 0.80
Characteristic resistance with lever arm MRk,s [Nm] 19.00 37.00 65.00 166.00 324.00 561.00 1124.00
STEEL FAILURE; STEEL GRADE A4-70
CONCRETE PRY-OUT FAILURE
Factor k - 2.00 2.00 2.00 2.00 2.00 2.00 2.00
CONCRETE EDGE FAILURE
Anchor diameter dnom [mm] 8.00 10.00 12.00 16.00 20.00 24.00 30.00
min min min min min min min

Effective length of anchor ℓf [mm]
(h ef ;8dnom) (h ef ;8dnom) (h ef ;8dnom) (h ef ;8dnom) (h ef ;8dnom) (h ef ;8dnom) (h ef ;8dnom)
Combined pull-out and concrete cone failure (TR 029, p.5.2.2.3. acc. to formula 5.2a - N 0
Rk,p
=π*d*h ef *τ Rk ).
Concrete cone failure (TR 029, p.5.2.2.4. acc. to formula 5.3a - N0Rk,c =k 1*f ck,cube 0,5*h ef 1,5).
hef = hnom
Product commercial data

Quantity [pcs] Weight [kg]
Size Product Code Volume [ml] Bar Codes
Box Outer Pallet Box Outer Pallet
R-KEM-II-175 1)
175 10 50 600 3.8 18.9 257.2 5906675050249
R-KEM-II-300 1)
300 10 10 840 5.9 5.9 529.0 5906675050256
R-KEM-II-380 1)
380 10 10 560 8.2 8.2 486.3 5906675097770
R-KEM-II-410 1)
410 10 10 560 8.4 8.4 498.7 5906675408163
R-KEM-II-175-W 1)
175 10 50 600 3.8 19.2 260.6 5906675064659
R-KEM-II-300-W 1)
300 10 10 840 5.9 5.9 527.2 5906675064666
R-KEM-II-175-S 1)
175 10 50 600 6.0 30.0 390.0 5906675064635
R-KEM-II-300-S 1)
300 10 50 600 6.0 30.0 390.0 5906675064642
M30
R-KEM-II-175-SET 1)
175 5 5 525 3.0 3.0 348.3 5906675057866
R-KEM-II-300-SET 1)
300 5 5 320 4.9 4.9 345.9 5906675057859
R-KEM-II-300-STONE
1) 300 10 50 600 6.0 30.0 390.0 5906675038124
R-KEM-II-410-STONE
1) 410 10 10 560 8.4 8.4 498.7 5906675424958
R-KEM-II-300-GREY
1) 300 10 50 600 6.0 30.0 390.0 5906675038131
R-KEM-II-410-GREY
1) 410 10 10 560 8.4 8.4 498.7 5906675424941
1) ETA-12/0394
www.rawlplug.com 8
Zincanode 620 Zinc
Rich epoxy primer
ZINCANODE 620
High Solids Epoxy Zinc Rich Primer
PRODUCT A High performance two pack epoxy zinc rich primer which provides superior corrosion
protection to steel in aggressive environments.
DESCRIPTION
• Can be used underwater with suitable top coat.
• Provides Galvanized Protection.
• Complies with British standards BS 4652
• Meets performance requirements of BS 5493 APIB, DF, KPIB
DESIGNED USE As a high quality anti-corrosion primer for Berger Protective Coatings Systems used in
aggressive environments such as:
• Marine and Port Facilities
• Offshore Structures
• Petrochemical Plants
• Pipe works
• Suitable as primer for upto C5 Environment as per ISO12944 Part 2 along with suitable
intermediate and topcoats
PHYSICAL DATA VOLUME SOLIDS

62 % + 2 %
(Based on ASTM D2697)
TYPICAL DRY FILM THICKNESS 75 microns
WET FILM THICKNESS 120 microns
THEORETICAL COVERAGE 8.27 m2/litre @ 75 microns DFT
VOC “As Supplied”
330 gms/ltr
COLOUR Metallic Grey
FINISH Matt
APPLICATION METHOD OF APPLICATION:

DETAILS This is the recommended method of application:
Maximum 5% Thinner may be added.
AIRLESS SPRAY
Tip Size: 0.43 - 0.53 mm (0.017 - 0.021 in)
Pressure: 130 - 180 kg/cm2 (1850 – 2550 psi)
May be used for difficult shapes or touch-up.
BRUSH OR ROLLER However, additional coats may be required to achieve
the recommended film thickness.
DRYING TIME:
Surface Over coating Interval
Touch Dry Hard Dry Pot Life
Temperature Minimum Maximum
15°C 40 min 8 Hrs 16 Hrs Indefinite 10 Hrs
NO. OF COMPONENTS Two
Mixing Ratio 3 parts Base to 1 part Hardener (by volume)
Do not apply this product if the Relative Humidity
Application Conditions exceeds 85% or if the substrate temperature is within
3°C of the dew point
ADDITIONAL Thinner / Cleaning solvent Solvalux 7-45

Storage Instruction Store in a cool shaded dry area
INFORMATION Flash Point Mixed 20°C
Packaging 5 liters & 20 liters
Shelf Life 6 months from the date of manufacture.
March 2014 Version 0 Protective Coatings Sales & Service Dubai Tel 04- 3391000 Fax 04-3391322 Abu Dhabi Tel 02-6798202 Fax 02-6713774
ZINCANODE 620
High Solids Epoxy Zinc Rich Primer
SURFACE For best results, the surface should be treated as follows prior to priming.
PREPARATION • Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given by
SSPC-SPI.
• Where necessary remove weld spatter and round off all rough weld seams and sharp edges to a
smooth surface.
• Abrasive blast clean to a minimum standard of Sa 2 ½ Swedish Standard SIS 05 59 00 or ISO
8501-1 : 1988.
• Any surface defects revealed by blast cleaning should be ground, filled or treated in a suitable
manner.
• An average surface profile of 50 microns is acceptable, but this average should not exceed 75
microns.
• After blasting, remove dust from the surface.
• Special care must be taken on weld areas to remove flux and spatter. Welds should be ground
back to avoid pockets where corrosion can occur. The cleaned surface should be coated before
it becomes contaminated.
• The surface to be coated must also be clean and dry. If this product is to be over coated then
the surface must be free from all zinc salts. This can be achieved by fresh water wash and
scrubbing.
PRODUCT USE • Not recommended for immersion service in acid or alkaline conditions unless suitably top coated.
• Dry heat resistance up to l50°C.
RESTRICTIONS • As common with all Epoxy products, this product also will tend to discolour and chalk on exposure
to direct sunlight
• May also be applied between 50 and 75 Microns DFT.
• Contact Berger Representative for suggesting suitable paint system
SAFETY • Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls, goggles,
dust masks and gloves. Use a barrier cream.
PRECAUTIONS • Ensure that there is adequate ventilation in the area where the product is being applied. Do not
breathe vapor or spray.
• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary
measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry
chemicals
• Refer to MSDS for further information.
FIRST AID • Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical
advice
• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner.
• DO NOT USE solvent or thinners.
• Inhalation: Remove to fresh air, loosen collar and keep patient rested.
• Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING.
Obtain immediate medical attention
The information provided on this data sheet is not intended to be complete and is provided as general advice only. It is the responsibility
DISCLAIMER of the user to ensure that the product is suitable for the purpose for which he wishes to use it. As we have no control over the treatment of
the product, the standard of surface preparation of the substrate, or other factors affecting the use of this product, we are not responsible
for its performance nor would we accept any liability whatsoever or howsoever arising from the use of this product unless specifically
agreed to in writing by us. The information contained in this data sheet may be modified by us from time to time, and without notice, in
the light of our experience and continuous product development.
Robbiathane
polyurethane topcoat
ROBBIATHANE LOW SHEEN
Polyurethane Low sheen Finish
PRODUCT A two component Acrylic Polyurethane giving a high performance finish in new construction and
maintenance industries.
DESCRIPTION • Excellent Sheen and colour retention
• Long term recoatable properties
• Resistant to large number of chemicals and water.
• Can be applied to a wide range of substrates
DESIGNED USE • As a finishing coat for structural steel in medium corrosive environments.
• As a topcoat for the exterior of chemical storage tanks, pipelines.
• As a durable topcoat for topsides modules in the offshore industry
• Suitable as topcoat for upto C3 Environment as per ISO12944 Part 2.
PHYSICAL DATA VOLUME SOLIDS(ASTM D2697) 50 % ± 2 %

TYPICAL DRY FILM THICKNESS 50 microns
WET FILM THICKNESS 96 microns
THEORETICAL COVERAGE 10.4 m2/litre @ 50 microns dft
VOC “As Supplied”
445 gms/ltr
COLOUR As per RAL shade card
FINISH Low Sheen
APPLICATION METHOD OF APPLICATION:

This is the recommended method of application:
DETAILS Maximum 5% Thinner may be added.
AIRLESS SPRAY
Tip Size: 0.28 - 0.38 mm (0.011 - 0.015 in)
Pressure: 110 - 160 kg/cm2 (1600 - 2300 psi)
This is also a suitable method of application. Maximum
CONVENTIONAL SPRAY 20% Thinner may be added
Tip Size: 1.80 - 2.20 mm (0.071 - 0.087 in)
Pressure: 2.75 - 3.45 kg/cm2 (40-50 psi)
May be used for difficult shapes or touch-up.
BRUSH OR ROLLER However, additional coats may be required to achieve
the recommended film thickness.
NOTE: ROBBIATHANE LOW SHEEN is supplied in two separate containers. Contents must be
thoroughly intermixed before use. Once mixed allow to stand for 5 – 10 minutes, this allows any aeration to
settle. Unopened tins should be stored in a warm dry atmosphere away from moisture.
DRYING TIME:
Surface Re coating Interval
Touch Dry Hard Dry Pot Life
Temperature Minimum Maximum
15°C 60 mins 24 Hrs 24 Hrs Indefinite 8 Hrs
NO. OF COMPONENTS Two
Mixing Ratio 7 parts Base to 1 Part Hardener (by volume)
Do not apply this product if the Relative Humidity exceeds
Application Conditions 85% or if the substrate temperature is within 3°C of the dew
point
ADDITIONAL Thinner / Cleaning solvent Solvalux 7-73

Storage Instruction Store in a cool shaded dry area
INFORMATION Flash Point Mixed 29°C
Packaging 5 liters & 20 liters
Shelf Life 12 months from the date of manufacture.
ROBBIATHANE LOW SHEEN
Polyurethane Low sheen Finish
SURFACE STEEL:
• For Maximum performance, this product should be applied to a surface that has been blast cleaned
PREPARATION and suitably primed (eg., with EPILUX or ZINCANODE or EPIMASTIC range of products).
• A build coat should be applied e.g., EPILUX or EPIMASTIC range of build / Intermediate coats
• The underlying system should be sound and undamaged.
• All surfaces to be over coated mush be dry and free from surface contaminants.
• All wax, oil and grease should be removed by solvent cleaning in accordance with guidelines given
in SSPC – SPI.
• Soluble salts, dirt and dust must be removed prior to applying the coating. Dry brushing should be
sufficient. A fresh water wash must be followed to remove all soluble salts.
• Always ensure maximum over coating time for the primer/ build coat has not been exceeded prior
to application.
ALUMINIUM, COPPER, ZINC SPRAYED STEEL, GALVAINISED METAL:
• Degrease with Berger Tool Cleaner and where practical abrade lightly to form key.
• Pre treat with one coat of LUXAPRIME 1500 followed by one coat of EPILUX range of primers.
Then apply ROBBIATHANE LOW SHEEN as specified.
NEW WOOD, PLYWOOD, CHIPBOARD, HARDBOARD, SHUTTERING ETC.:
• Sand paper smooth and dust down.
• Fill holes, cracks etc. with EPILUX 829. Then apply 2 – 3 coats of ROBBIATHANE Low sheen as
specified.
CONCRETE, PLASTER, BRICK, SIPORES BLOCKS ETC.:
• Dust down; remove all splashes of plaster, concrete, cement etc.
• Fill holes, cracks etc. with EPILUX 829
• Apply 1 or 2 coats of EPILUX CONCRETE PRIMER thinned 20-25% as priming coat.
• Then apply ROBBIATHANE LOW SHEEN as specified.
PRODUCT USE • This product is not suitable for use in immersed conditions.
• Do not apply this product if the pot life has been exceeded even if the paint still appears to liquid.
RESTRICTIONS • Dry heat resistance up to 120o C.
• May also be applied between 40 and 60 Microns DFT.
• Contact Berger Representative for suggesting suitable paint system
SAFETY • Avoid contact with the skin and eyes. Wear suitable protective clothing such as overalls, goggles, dust
masks and gloves. Use a barrier cream.
PRECAUTIONS • Ensure that there is adequate ventilation in the area where the product is being applied. Do not breathe
vapor or spray.
• This product is flammable. Keep away from sources of ignition. Do not smoke. Take precautionary
measures against static discharge. In case of fire – blanket flames with foam, carbon dioxide or dry
chemicals
• Refer to MSDS for further information.
FIRST AID • Eyes: In the event of accidental splashes, flush eyes with water immediately and obtain medical advice
• Skin: Wash skin thoroughly with soap and water or approved industrial cleaner.
• DO NOT USE solvent or thinners.
• Inhalation: Remove to fresh air, loosen collar and keep patient rested.
• Ingestion: In case of accidental ingestion, DO NOT INDUCE VOMITING.
Obtain immediate medical attention
The information provided on this data sheet is not intended to be complete and is provided as general advice only. It is the responsibility
DISCLAIMER of the user to ensure that the product is suitable for the purpose for which he wishes to use it. As we have no control over the treatment of
the product, the standard of surface preparation of the substrate, or other factors affecting the use of this product, we are not responsible
for its performance nor would we accept any liability whatsoever or howsoever arising from the use of this product unless specifically
agreed to in writing by us. The information contained in this data sheet may be modified by us from time to time, and without notice, in
the light of our experience and continuous product development.
8
Test Reports/Product
Certificates
9
Material Safety Data

Sheets
Date of issue: 28.11.2011 Revision: 30.11.2018
Version: 5
Safety Data Sheet

According to REACH Regulation No. 1907/2006/EC as amended by Regulation 2015/830/EC
Section 1: Identification of the substance/mixture and of the company/undertaking
1.1. Product identifier

Trade name: R-KEM-II, R-KEM-II-W, R-KEM-II-S; R-CFS+RM50, R-CFS+RM50-W, R-CFS+RM50-S
1.2. Relevant identified uses of substance or mixture and uses advised against
Chemical anchoring system for building industry
1.3. Details of the supplier of the safety data sheet

Rawlplug S.A.
ul. Kwidzyńska 6
51-416 Wrocław
Poland
Telephone number (Fax) +48 (0) 71 32 60 100 (+48 (0) 71 37 26 111)
E-mail address of competent person

responsible for the SDS infochem@rawlplug.com
1.4. Emergency telephone number : 0048 661 970 354 (Monday-Friday: 8.00-16.00, English)
Section 2: Hazards identification
2.1. Classification of the substance or mixture

Classification according to Commision Regulation (EC) No. 1272/2008:
Org. Perox. E H242 Heating may cause a fire

Flam. Liq. 3 H226 Flammable liquid and vapour
Skin Sens. 1 H317 May cause an allergic skin reation
Skin Irrit. 2 H315 Causes skin irritation
Eye Irrit. 2 H319 Causes serious eye irritation
Aquatic acute 1 H400 Very toxic to aquatic life
2.2. Label elements
GHS pictograms:
Signal word: Warning
Hazard statements:
H242 Heating may cause a fire
H226 Flammable liquid and vapour
H315 Causes skin irritation
H317 May cause an allergic skin reation
H319 Causes serious eye irritation
H400 Very toxic to aquatic life
Precautionary statements:
Prevention: P273 Avoid release to the environment
P280 Wear protective gloves/protective clothing/eye
protection/face protection
Page: 1/12
Response: P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue
rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
Storage: -
Disposal: P501 Dispose of contents/container to
local/regional/national/international regulations.
Dangerous substances: Dibenzoyl peroxide
2.3. Other hazards This mixture does not contain any substances that are assessed to be a PBT or a vPvB.
Section 3: : Composition/information on ingredients
3.1. Substances Not applicable

3.2. Mixtures
Content Classification
Product identifiers Ingredient name
(% wt.) (EC) 1272/2008 [CLP]
Component A
Acute Tox. 4, H332; Asp. Tox. 1, H304; Eye
CAS: 25013-15-4
Vinyl toluene 12 - 20 Irrit. 2, H319; Flam. Lig. 3, H226; Skin Irrit. 2,
Reg. nr.: 01-2119622074-50-0000
H315
1,2-Ethanediamine,
CAS: 398475-96-2
polymer with 0,5 - 1 Aquatic Chronic 2, H411; Eye Irrit, 2; H319
Reg. nr.: -
aziridine
CAS: 108-65-6 1-Methoxy-2-propyl
<0,5 Flam. Liq. 3, H226; STOT SE 3; H336
Reg. nr.:01-2119475791-29 acetate
Component B
CAS: 94-36-0 Org. Perox. B, H241; Eye Irrit. 2, H319; Skin
Dibenzoyl peroxide 15 – 20
Reg. nr.: 01-2119511472-50-XXXX Sens. 1, H317; Aquatic Acute 1, H400
CAS: 107-21-1
Ethylene glycol < 10 Acute Tox. 4, H302; STOT RE 2, H373
Reg. nr.: 01-2119456816-28-XXXX
Additional information: For the wording of the listed phrases refer to section 16.
Section 4: First aid measures
4.1. Description of first aid measures

Following inhalation: Move the exposed individual to the fresh air and keep at rest in a position comfortable
for breathing. If not breathing, breathing is irregular or respiratory arrest occurs, provide
artificial respiration or oxygen by trained personnel. If unconscious, place in recovery
position and get medical attention immediately. Contact toxicology center.
Following skin Wash with plenty of soap and water for at least 10 minutes. Remove contaminated
clothing and shoes. In case irritation or any complaints occur, get medical attention and
contact:
avoid further exposure.
Following eye contact: Immediately flush eyes with plenty of water for at least 15 minutes. Check for and remove
any contact lenses. Get medical attention.
Following ingestion: Wash out mouth with water. Move the exposed individual to the fresh air and keep at rest
in position comfortable for breathing. Do not induce vomiting unless directed to do so by
medical personnel. If vomiting occurs, the head should be kept low, so that the vomit does
not enter the lungs. Never give anything by mouth to an unconscious person. If
Page: 2/12
unconscious, place in recovery position and get medical attention immediately. Loosen
tight clothing (e.g. tie, belt). Get medical attention.
4.2. Most important symptoms and effects, both acute and delayed
Product can cause irritation to eyes, skin and respiratory system. It can also lead to skin
sensitization. After exposure, symptoms can be delayed. Contact with eyes can result in
eye erythema and excessive lacrimation. Exposure of inhalation routes can cause
coughing. Prolonged exposure of skin can cause erythema. Lack of data on symptoms
occurring after ingestion.
4.3. Indication of any immediate medical attention and special treatment needed
In case of inhalation of decomposition products, symptoms may be delayed. Exposed
individual may need to be kept under medical surveillance for 48 hours.
Section 5: Firefighting measures
5.1. Extinguishing media

Suitable extinguishing
media: Use dry chemical (ABC powder) or CO2, optionally spray mist water.
Unsuitable
extinguishing media: Unknown
5.2. Special hazards arising from the substance or mixture

In case of fire, hazardous decomposition products can arise: e.g. carbon oxides,
unidentified hydrocarbons.
5.3. Advice for firefighters
Use full protective clothing compliant with EN 469 standard. Wear appropriate protective
equipment and self-contained breathing apparatus (SCBA) with a full face piece operated
in positive pressure mode. Product containers exposed to heat cool with water.
Section 6: Accidental release measures
6.1. Personal precautions, protective equipment and emergency procedures

For non-emergency personnel:
No action involving any health risk shall be taken through contact with product. Avoid
contact with product without personal protective equipment, in case of contact with
large quantities of product or ventilation is insufficient. Avoid breathing vapours.
For emergency responders:
Disposal of product spillage should be taken only if personal protective equipment
described in section 8 is available.
6.2. Environmental precautions

Avoid dispersal of spilled material and it’s contact with soil, sewers, surface and ground
water. Inform the relevant authorities if the product has caused environmental pollution.
6.3. Methods and material for containment and cleaning up
Secure drains and sewers. Collect product mechanically (e.g. with shovel) together with
contaminated soil. Possible spillages absorb with inert, absorbent material (e.g. sand,
earth, diatomaceous earth) and place in an appropriate waste disposal container
according to local regulations. For further information see section 13
6.4. Reference to other sections

See section 8 for information on appropriate personal protective equipment.
See section 13 for additional waste treatment information.
Section 7: Handling and storage
Page: 3/12
7.1. Precautions for safe handling
Put on an appropriate personal protective equipment (see section 8). Persons with a
history of skin sensitization problems should avoid contact with product. Do not allow
product to contact eyes or skin. Avoid breathing vapours released during curing process.
Use only in places with sufficient ventilation. Wear appropriate respirator when
ventilation is inadequate. Eating, drinking and smoking should be prohibited in areas
where this material is handled, stored and processed. Follow the manufacturer's
instructions for use of product. Keep product in the original container. Do not use product
after the expiration date.
7.2. Conditions for safe storage, including any incompatibilities

Store in original container, keep tightly closed when not in use. Protect from direct
sunlight and other heat sources in dry, well-ventilated area, away from incompatible
materials, food and drink. Store at 5– 25 °C. To ensure product stability avoid temperature
fluctuation during storage (overheating and undercooling).
7.3. Specific end use(s) See Section 1
Section 8: Exposure controls/personal protection
8.1. Control parameters

Long-term exposure Short-term exposure
Ingredient name 3 Comments
mg/m ppm mg/m3 ppm
Ethylene glycol (particulate)
Belgium/Latvia 52 20 104 40 -
Germany/Switzerland 26 10 52 20 -
Hungary 10 - 104 - -
Sweden 25 10 50 20 -
United Kingdom 10 - - - -
Ethylene glycol (vapour)
Austria/Denmark/Germany/Switzerland 26 10 52 20 -
France/Ireland/United Kingdom 52 20 104 40 -
Sweden 25 10 50 20 -
Dibenzoyl peroxide:
Austria/Denmark 5 - 10 - Inhalable aerosol
Belgium/France/USA (NIOSH)/United
5 - - - -
Kingdom
Germany/Hungary/Switzerland 5 - 5 - Inhalable aerosol
Vinyl toluene:
Austria 480 100 480 100 -
Belgium 246 50 490 100 -
Denmark 120 25 240 50 -
France 240 50 - - -
Germany 490 100 980 200 -
Ireland 242 50 483 100 -
Latvia 50 - - - -
Spain 246 50 492 100 -
Sweden 50 10 150 30 -
Switzerland 240 50 480 100 -
DN(M)ELs
Ingredient name Route of Value Group Effect
Page: 4/12
exposure
Oral 1,65 mg/kg Consumers Systematic, long-term
Dermal 3,3 mg/kg Consumers Systematic, long-term
Dibenzoyl peroxide 6,6 mg/kg Workers Systematic, long-term
Inhalation 2,9 mg/m3 Consumers Systematic, long-term
11,75 mg/m3 Workers Systematic, long-term
Dermal 53 mg/kg Consumers Systematic, long-term
Ethylene glycol 106 mg/kg Workers Systematic, long-term
Inhalation 35 mg/m3 Workers Local, long-term
7 mg/m3 Consumers Local, short-term
Inhalation 37 mg/m3 Workers Systematic, long-term
Vinyl toluene
37 mg/m3 Workers Local, long-term
PNECs
Environmental protection target Value
Fresh water 0,602 μg/l
Marine water 0,0602 μg/l
Intermittent releases 0,602 μg/l
Dibenzoyl peroxide Freshwater sediments 0,338 mg/kg
Marine water sediments 0,0338 mg/kg
STP 0,35 mg/l
Soil 0,0758 mg/kg
Fresh water 10 mg/l
Marine water 1 mg/l
Intermittent releases 10 mg/l
Ethylene glycol Freshwater sediments 37 mg/kg
STP 199,5 mg/l
Soil 1,53 mg/kg
Fresh water 0,0498 mg/l
Marine water 0,002 mg/l
Intermittent releases 0,013 mg/l
Vinyl toluene Freshwater sediments 0,684 mg/kg
STP 1 mg/l
Soil 0,133 mg/kg
8.2. Exposure controls

Appropriate Ensure sufficient ventilation in working place. In case of insufficient ventilation use
engineering controls: appropriate engineering controls (e.g. local fume hood) which will keep exposure level
below recommended threshold, or use appropriate breathing apparatus.
Page: 5/12
Individual protective measures:
General Obey hygiene rules: do not eat, drink, or smoke at workplace. Wash your hands with soap
recommendation: and water after you finish working with product. Avoid contamination of your clothes.
Contaminated clothes wash before use.
Eye/face protection: Use safety glasses with side shields.
Hand protection: Use chemical resistant gloves standard when working with the product. It is advised to
use butyl or nitrile rubber gloves.
Skin and body
protection: Use protective clothes.
Respiratory At concentrations causing irritation use mask, filter type: A – against organic gases and
protection: vapours.
Remarks: Advice on personal protection is applicable for high exposure levels. Select proper
personal protection based on a risk assessment of the actual situation. Personal
protective equipment must meet requirements of directive 89/686/CE.
Environmental exposure controls:

Do not allow to contaminate soil, sewage and surface/ ground water. If the product
contaminates waterways and drains, alert the relevant authorities.
Section 9: Physical and chemical properities
9.1. Information on basic physical and chemical properties

Appearance: paste
Coulor: Component A – yellow, Component B – black
Odour: Characteristic, ester-like
Odour threshold: Not determined
pH: Component A: 4
Component B: 4
Melting point / freezing point: Not applicable
Initial boiling point and boiling range: Component B: dibenzoyl peroxide: 197°C
Flash point: Component A: 490C (PN-EN ISO 3679:2007)
Evaporation rate: Not determined
Flammability (solid, gas): Flammable
Upper/lower flammability or explosive limits: Component A: not determined
Component B: UEL = 53,0 % vol.; LEL = 3,2% vol.
Vapour pressure: Not applicable (product is in solid state)
Relative density: R-KEM-II
Component A: 1,65 ± 0,3 [g/cm3]
Component B: 1,25 ± 0,3 [g/cm3](PN-EN 542:2005)
R-KEM-II-W
R-KEM-II-S
Page: 6/12
Solubility: Insoluble in water, partly soluble in acetone and isopropyl
alcohol
Partition coefficient n-octanol/water: Not determined
Auto-ignition temperature: Product is not self-igniting
Decomposition temperature: Component A: no data

Component B: SADT = 50°C
Dynamic viscosity (230C; 100 [s-1]): R-KEM-II
Component A: 8,9 ± 2,0 [Pa∙s]
Component B: 3,6 ± 2,0 [Pa∙s] (EN ISO 3219:2000)
R-KEM-II-W
R-KEM-II-S
Dynamic viscosity (400C; 100 [s-1]): Component A: 5,1 ± 1,5 [Pa∙s]
Kinematic viscosity (400C; 100 [s-1]): Component A: 3100 [mm2/s]
Explosive properties: Product is not explosive
Oxidizing properties: Component A: not applicable

Component B: oxidizing properties
9.2. Other information No additional data

Section 10: Stability and reactivity
10.1. Reactivity
No specific data available
10.2. Chemical stability

Product is stable under normal storage conditions (temp. 5 - 250C). In case of change of
apparent consistency or presence of significant air amounts in components, it is advised
to interrupt work with product and consult producer.
10.3. Possibility of hazardous reactions

No hazardous reaction when handled and stored under normal conditions of use.
10.4. Conditions to avoid

To avoid thermal degradation of product do not allow to overheat it over the temperature
of recommended storage. Protect from sunlight. Overheating of B component over SADT
temperature (Self Accelerating Decomposition Temperature, see section 9.1) can cause
spontaneous decomposition of the substances in the packaging during transport.
10.5. Incompatible materials

No specific data
10.6. Hazardous decomposition products

Unidentified hydrocarbons, carbon oxides.
Section 11: Toxicological information
Page: 7/12
11.1. Information on toxicological effects
Acute toxicity Based on available data, the classification criteria are not meet
Ingredient name Route of exposure Species Result

LD50 (oral) rat >5000 mg/kg
Vinyl toulene
LD50 (dermal) rabbit >5 mg/kg
LD50 (oral) rat 7712 mg/kg
Ethylene glycol
LD50 (dermal) mouse >3500 mg/kg
Dibenzoyl peroxide LD50 (oral) rat >5000 mg/kg
Irritation / Corrosivity Product causes eye and skin irritation (based on available date for ingredients of the
product)
Sensitisation Product causes skin sensitisation (based on available date for ingredients the product)
Ingredient name Test Species Results Effects
Dibenzoyl peroxide LLNA mouse SI > 3 Skin Sens. 1
Germ cell mutagenicity Based on available data, product does not meet classification criteria.
Carcinogenicity Based on available data, product does not meet classification criteria.
Reproductive toxicity Based on available data, product does not meet classification criteria.
Single exposure Based on available data, product does not meet classification criteria.
Repeated dose toxicity Based on available data, product does not meet classification criteria.
Aspiration hazard Based on available data, product does not meet classification criteria.
Symptoms related to the physical, chemical and toxicological characteristics:

Inhalation: Vapours released during curing process may cause respiratory tract irritation, coughing,
nausea and dizziness. Exposure to decomposition products may cause a health hazard
Serious effects may be delayed following exposure.
Skin exposure: Irritation and redness. May cause sensitization by skin contact. Skin reaction may be
delayed in time.
Eye exposure: pain, lacrimation, irritation and redness
Ingestion: No specific data
Section 12: Ecological information
12.1. Toxicity
Ingredient name Dose / time of exposure / method Species Results
LC50 / 48h / OECD 202 Daphnia magna 1,3 mg/L
Vinyl toluene
EC50 (growth rate) / 72h / OECD 201 Pseudokirchnerella subcapitata 2,6 mg/L
LC50 /96h / bd Pimephales promelas 72860 mg/L
Ethylene glycol
EC50 / 48h / OECD 202 Daphnia magna >=100 mg/L
LC50 / 96h / OECD 203 Oncorhynchus mykiss 0,0602 mg/L
Dibenzoyl peroxide
EC50 / 48h / OECD 202 Daphnia magna 0,110 mg/L
Page: 8/12
EC50 (growth rate) / 72h / OECD 201 Pseudokirchnerella subcapitata 0,0711 mg/L
12.2. Persistence and degradability

Vinyl toluene Readily biodegradable
Ethylene glycol Degr. 90-100% after 10 days (parameter DOC). Readily biodegradable
(OECD 301 A)
Dibenzoyl peroxide Degr. 68% after 28 days. Readily biodegradable (OECD 301 D)
12.3. Bioaccumulative potential

Vinyl toulene BCF = 4,9
Dibenzoyl peroxide log Kow = 3,2
12.4. Mobility in soil

Dibenzoyl peroxide log Koc = 3,8 (OECD 121)
12.5. Results of PBT and vPvB assessment

This mixture does not contain any substances that are assessed to be a PBT or a vPvB.
12.6. Other adverse effects

No reports on other adverse effects
Section 13: Disposal considerations
13.1. Waste treatment methods

Product: Minimum waste quantities. Must not be disposed together with household garbage. Do
not allow product to reach sewage system, ground water and water course. Uncured
product dispose of as a chemical waste in licensed facility, in accordance with local
regulations of environmental protection and binding legislation on recycling. It is
recommended to incinerate wastes arose during product usage in a proper incineration
oven. Small quantities of both components may be reacted together, allowed to cure
and dispose of as a solid waste.
Packaging: Used product packaging (cartridge) may be delivered to plastic waste recycling plant.
Contaminated package must be disposed like wastes arose during product usage.
European Waste Code: 08 04 09* – Waste adhesives and sealants containing organic solvents or other
dangerous substances. 16 09 03* – Peroxides
Legal basis: Council Directive 2008/98/EC on waste and European Parliament and Council Directive 94/62/EC on
packaging and packaging waste. Regulation (EC) No 1013/2006 of 14 June 2006 on shipments of waste.
Section 14: Transport information
Land transport Maritime transport Air transport IATA

ADR /RID IMDG
14.1. UN number UN 3269 UN 3269 UN 3269
14.2. UN proper shipping name POLYESTER RESIN KIT POLYESTER RESIN KIT POLYESTER RESIN KIT
14.3. Transport hazard class(es) 3 3 3
In road transport it is required to use PSN in language of country of origin and
also in one of the following : English, French and German. In maritime transport
it is preferable to use English. In air transport English is obligatory.
14.4. Packing group III III III
Page: 9/12
Label number: 3 3 3 Flammable Liquids
Packaging instruction: Passenger and cargo aircraft: -

Ltd Qty (Pkg Inst.: Y960; Max
Net Qty/Pkg: 1kg); -Pkg Inst.:
P302 P302
960; Max Net Qty/Pkg: 10kg
Cargo aircraft only: -Pkg Inst.:
960; Max Net Qty/Pkg: 10kg
Limited quantities (LQ): 5L 5L 1kg
Excepted quantities: E0 E0 E0
Note: Based on Note: Based on Note: Based on special
special provision 340 special provision 340 provision 340 excepted
excepted quantities excepted quantities quantities which do not
which do not exceed which do not exceed exceed the quantity limits for
the quantity limits for the quantity limits for excepted
excepted excepted quantities applicable to UN
quantities applicable quantities applicable 1866 may be transported in
to UN 1866 may be to UN 1866 may be accordance with regulations
transported in transported in of E 2 code.
accordance with accordance with
regulations of E 2 regulations of E 2
code. code.
Transport category: 3 3
3 (transport (transport multimodal only)
multimodal only)
Tunnel restriction code: 3 3
E (transport (transport multimodal only)
multimodal only)
Special provisions: 236, 340 236, 340 A 163
Storage and segregation: Not applicable Category A Not applicable
EmS: Not applicable F-A, S-P Not applicable
ERG: Not applicable Not applicable 5L
14.5. Environmental hazards Not applicable Not applicable Not applicable
14.6. Special precautions for use No specific data No specific data No specific data
14.7. Transport in bulk according
to Annex II of MARPOL 73/78 Not applicable Not applicable Not applicable
and the IBC Code
Section 15: Regulatory information
15.1. Safety, health and environmental regulations/legislation for the substance or mixture
Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the
Registration, Evaluation, Authorization and Restriction of Chemicals (REACH), establishing a European Chemicals
Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and Commission
Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC,
93/67/EEC, 93/105/EC and 2000/21/EC.
Regulation (EC) No 1272/2008 of 16 December 2008 on classification, labeling and packaging of substances and
mixtures, amending and repealing Directives 67/548/EEC and 1999/45/EC and amending regulation (EC) No
1907/2006 (text with EEA relevance).
Page: 10/12
Commission Regulation (EU) No 453/2010 of 20 May 2010 amending Regulation (EC) No 1907/2006 of the European
Parliament and of the Council on the Registration, Evaluation, Authorization and Restriction of Chemicals (REACH)
(text with EEA relevance).
European Parliament and Council Directive 94/62/EC of 20 December 1994 on packaging and packaging waste.
Regulation (EC) No 1013/2006 of the European Parliament and of the Council of 14 June 2006 on shipments of waste.
Commission Regulation (EC) No. 790/2009 amending, for the purposes of its adaptation to technical and scientific
progress, Regulation (EC) No. 1272/2008 of the European Parliament and of the Council on classification, labelling and
packaging of substances and mixtures.
Directive 2008/98/EC of the European Parliament and of the Council of 19 November 2008 on waste and repealing
certain Directives.
Council Directive 89/686/EEC of 21 December 1989 on the approximation of the laws of the Member States relating
to personal protective equipment (and its amendments).
15.2. Chemical safety assessment Not applicable
Section 16: Other information
Full text of H-statements: H241 Heating may cause a fire or explosion

H242 Heating may cause a fire
H302 Harmful if swallowed
H304 May be fatal if swallowed and enters airways
H315 Causes skin irritation
H317 May cause an allergic skin reaction
H319 Causes serious eye irritation
H332 Harmful if inhaled
H373 May cause damage to organs through prolonged or repeated exposure
H400 Very toxic to aquatic life
H412 Harmful to aquatic life with long lasting effects
EUH208 Contains dibenzoyl peroxide. May produce an allergic reaction
Hazard class: Acute Tox. 4 Acute toxicity category 4
Flam. Liq. 3 Flammable Liquid 3
Eye Irrit. 2 Eye irritation category 2
Skin Irrit. 2 Skin irritant category 2
Skin Sens. 1 Skin sensitization category 1
STOT RE 2 Specific target organ toxicity – Repeated exposure – category 2
Aquatic Acute 1 Aquatic acute category 1
Aquatic Chronic 1 Harmful to aquatic life with long lasting effects
Org. Perox. B Organic peroxide category B
Org. Perox. E Organic peroxide category E
Acronyms and abbreviations
DNEL Derived no-effect level
PBT Persistent, bioaccumulative and toxicity substances
vPvB Very persistent and very bioaccumulative substances
SADT Self-accelerating decomposition temperature
Classification and Classification according to Classification procedure

procedure used to derive Regulation (EC) No 1272/2008
the classification for Eye Dam. 1, H318 Calculation method
mixtures according to Skin Sens. 1, H317 Calculation method
Regulation (EC) Skin Irrit. 2, H315 Calculation method
1272/2008 [CLP]: Aquatic Acute 1, H400 Calculation method
Flam. Liq. 3, H226 On basis of test data
Org. Perox. E On basis of test data
Alterations compared Sections and subsections where changes have been made to the previous version of the
to the previous safety data sheet: 2, 3.
Page: 11/12
version
Training advice People using the product professionally, should be trained in handling the product, safety
and hygiene. Drivers should be trained and obtain the appropriate certificate in
accordance with the ADR requirements.
The information contained in the Safety Data Sheet is based on current state of knowledge and applies to product
with its identified use. The information is intended to aid the user in controlling the handling risks and not to guarantee
product quality. If conditions of product use are not under manufacturer control, responsibility for safe
use falls to the user. Employer is obliged to inform all employees working with the product, about possible hazards
and personal protection specified in Safety Data Sheet.
Page: 12/12
Material Safety Data Sheet
ZINCANODE 620
Base
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY :
Product Name : Zincanode 620 Base

Product Type : Epoxy Zinc Primer
Supplier : Berger Paints Emirates Limited
P O Box 27524
Dubai, UAE.
Telephone Number : 00-9714-3391000
Emergency Telephone Number : 00-9714-3391078
2. COMPOSITION/INFORMATION ON INGREDIENTS :
Weight % CAS Number LEL Vol % ACGIH TLV-TWA
• Epoxy Resin <8

• Zinc < 85 7440-66-6 NA 5 mg/m3
• Crystalline Silica <3 14808-60-7 NA 0.1 mg/m3
• Xylene <12 1330-20-7 1.2 100 ppm
• N-Butanol <3 71-36-3 1.4 50 ppm
• Ethylene Glycol Mono
Ethyl Ether <2 110-80-5 1.7 5 ppm
3. HAZARDS IDENTIFICATION :
• Hazards identification of the preparation :

R-10 : Flammable
R-20/21 : Harmful by inhalation and in contact with skin
R-38 : Irritating to eyes and skin
4. FIRST AID MEASURES :
General : Remove contaminated clothing

First Aid - Inhalation : Remove to fresh air. If rapid recovery does not occur,
obtain medical attention.
First Aid - Skin : Remove contaminated clothing immediately. Wash skin
thoroughly with soap and water.
First Aid - Eye : Irrigate copiously with clean, fresh water for atleast 10
minutes, holding the eye lids apart and seek medical advice
First Aid - Ingestion : Do not induce vomiting. Obtain immediate medical
attention.
5. FIRE FIGHTING MEASURES :
Specific hazards : Fire will produce dense, black smoke, inhalation of

decomposition products may cause serious health
hazards.
Extinguishing media : Water spray - mist, foam, dry chemical powder,
carbondioxide, sand.
Unsuitable extinguishing media : Water in a jet.
6. ACCIDENTAL RELEASE MEASURES :
Personal precautions : Avoid contact with skin and eyes. Do not breathe vapour.
Extinguish naked flames. Remove ignition sources,
Avoid sparks.
Personal protection : Wear PVC gloves, safety boots. Wear full face - place
respirator with organic vapour canister NPF 400. In a
confined space, wear self-contained breathing apparatus
open circuit type NPF 2000.
Environmental precautions : Prevent contamination of soil and water.
Processing for Cleaning/ : Contain and collect spillage with non-combustible
Collecting absorbent materials, e.g., sand, earth or spill control
material and place in a container for disposal according
to local regulation.
7. HANDLING AND STORAGE :
Avoid prolonged or repeated contact with skin. Do not breathe vapour, spray/mists. Extinguish
any naked flames. Remove ignition sources. Avoid spark. Do not smoke. Take precautionary
measures against static discharges.
Handling temperature : Ambient

Storage : Keep container tightly closed and in a well ventilated
place. Keep away from direct sunlight and other sources
of heat or ignition. Do not smoke in storage areas.
Storage temperature : Ambient.
8. EXPOSURE CONTROL/PERSONAL PROTECTION :
Engineering Control Measures : Use only in well ventilated areas.

Respiratory protection : When workers are facing concentrations above the
exposure limit they must use appropriate certified
respirators.
Hand protection : PVC Gloves. Barrier creams may help to protect the
exposed areas of the skin.
Eye protection : Use safety eyewear designed to protect against splash of
products.
9. PHYSICAL AND CHEMICAL PROPERTIES :
Physical status : Liquid

Odour : Like organic solvent
Safety related information : Value
Flash Point : 23 - 29ºC (Abel closed cup)
Ignition temperature : > 350ºC
Initial Boiling Point : 137ºC (Based on Xylene)
Vapour Density (Vs Air) : Heavier
Evaporation Rate (vs.n-Bu.Acetate) : Slower
Density at 25ºC : 3.1 - 3.4 gm/cc
Solubility in water : Negligible
10. STABILITY/REACTIVITY :
Stability : Stable under normal conditions.

Conditions to avoid : Heat, flames and sparks, Caustic soda induce a
vigorous polymerisation at a temperature
around 200ºC.
Materials to avoid : Strong Oxidising agents. Caustic Soda.
Hazardous decomposition : Unknown.
products
11. TOXICOLOGICAL INFORMATION :
Basis for assessment : This product was not tested but the information
given is based on the known toxicological data of
the constituents.
Acute toxicity - oral : LD 50 expected to be > 200 mg/kg based on Xylene
Acute toxicity - dermal : LD 50 expected to be > 200 mg/kg based on Xylene
Eye irritation : The liquid splashed in the eyes may cause irritation.
Skin irritation : Irritant.
12. ECOLOGICAL : Avoid contamination of earth, rivers, lakes of sewages.

INFORMATION
Water contamination class : 2 (self classification).
13. DISPOSAL CONSIDERATIONS :
The generation of waste should be avoided or minimized wherever possible. Waste product
residues should not be disposed of via the sewer but processed in a suitable effluent treatment
plant. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor.
Disposal of this product, solutions and any by-products should at all times comply with the
requirements of environmental protection and waste disposal legislation and any regional local
authority requirements. Waste packaging should be recycled. Incineration or landfill should only
be considered when recycling is not feasible. This material and its container must be disposed of
in a safe way.
14. TRANSPORT INFORMATION :
UN Number : 1263
IMCO Class : 3.3
Page Number : 3149
Marine Pollutant : Yes
Proper shipping name : Paint
15. REGULATORY INFORMATION :
• EC Classification : Flammable, Harmful

Contains : Xylene
• EC Risk Phrases
R-10 : Flammable
R-38 : Irritating to skin
• EC Safety Phrases
S 24 : Avoid contact with skin
S 25 : Avoid contact with eyes
S7 : Keep container tightly closed
S 16 : Keep away from sources of ignition. No smoking
16. DISCLAIMER :
This information is based on our current knowledge and is obtained from sources which we
believe are reliable. However, the information is provided without any warranty, express or
implied, regarding the correctness. This information is extended to describe the product for the
purposes of health, safety and environmental requirements only. The conditions or methods of
handling, storage, use of disposal of the product are being our control. For this and other reasons,
we do not assume responsibility and expressly disclaim liability for loss, damage connected with
the handling, storage, use or disposal of the product.
Version: 1 Oct-2017
ZINCANODE 620
Hardener
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY :
Product Name : Zincanode 620 Hardener

Product Type : Epoxy Zinc Primer
P O Box 27524
Dubai, UAE.
Telephone Number : 00-9714-3391000
Emergency Telephone Number : 00-9714-3391078
Weight % CAS Number LEL Vol % ACGIH TLV-TWA
• Polyamide Resin < 30 - - -

• Xylene < 50 1330-20-7 1.2 100 ppm
• Iso Propyl Alcohol < 25 67-63-0 2.5 400 ppm
• Hazards identification of the preparation :

R-10 : Flammable
R-20/21 : Harmful by inhalation and in contact with skin.
R-36-38 : Irritating to eyes and skin.
R-43 : May cause sensitization by sking contact
General : Remove contaminated clothing

minutes, holding the eye lids apart and seek medical
advice.
First Aid - Ingestion : Do not induce vomiting. Obtain immediate medical attention.
Specific hazards : Fire will produce dense, black smoke, inhalation of

hazards.
Extinguishing media : Water spray - mist, foam, dry chemical powder,
carbondioxide, sand.
Personal precautions : Avoid contact with skin and eyes. Do not breathe vapour.
Extinguish naked flames. Remove ignition sources,
Avoid sparks.
Personal protection : Wear PVC gloves, safety boots. Wear full face - place
Processing for Cleaning/ : Contain and collect spillage with non-combustible
Collecting absorbent materials, e.g., sand, earth or spill control
material and place in a container for disposal according
to local regulation.
7. HANDLING AND STORAGE :
Avoid prolonged or repeated contact with skin. Do not breathe vapour, spray/mists. Extinguish
any naked flames. Remove ignition sources. Avoid spark. Do not smoke. Take precautionary
measures against static discharges.

8. EXPOSURE CONTROL/PERSONAL PROTECTION :
Engineering Control Measures : Use only in well ventilated areas.

respirators.
Hand protection : PVC Gloves. Barrier creams may help to protect the
Eye protection : Use safety eyewear designed to protect against splash of
products.
Physical status : Liquid

Odour : Aromatic
Safety related information : Value
Flash Point : 23 - 29ºC (Abel closed cup)
Ignition temperature : > 350ºC
Initial Boiling Point : 137ºC (Based on Xylene)
Vapour Density (Vs Air) : Heavier
Evaporation Rate (vs.n-Bu.Acetate) : Slower
Density at 25ºC : 0.8 - 0.9 gm/cc
Solubility in water : Partly miscible

Conditions to avoid : Heat, flames and sparks.
Materials to avoid : Strong oxidising agents, strong acids and strong bases.
Hazardous decomposition : Burning produces obnoxious and toxic fumes, carbon
products oxides and nitrogen oxides.
Basis for assessment : This product was not tested but the information
given is based on the known toxicological data of
the constituents.
Acute toxicity - oral : LD 50 > 200 mg/kg based on Xylene
Acute toxicity - irritation : LD 50 > 200 mg/kg based on Xylene
Acute toxicity - inhalation : LC 50 > 5 mg/l based on Xylene
Eye irritation : Irritant.
Skin irritation : Irritant.
12. ECOLOGICAL
INFORMATION
Water contamination class : Do not contaminates surface water.
The generation of waste should be avoided or minimized wherever possible. Waste product
residues should not be disposed of via the sewer but processed in a suitable effluent treatment
plant. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor.
Disposal of this product, solutions and any by-products should at all times comply with the
requirements of environmental protection and waste disposal legislation and any regional local
authority requirements. Waste packaging should be recycled. Incineration or landfill should only
be considered when recycling is not feasible. This material and its container must be disposed of
in a safe way.
UN Number : 1263
IMCO Class : 3.3
Page Number : 3149

Contains : Xylene, 2, 4, 6 Tris (dimethyl amino methyl) phenol
• EC Risk Phrases
R-10 : Flammable
R-36/38 : Irritating to eyes and skin
R-43 : May cause sensitization by skin contact
S 24/25 : Avoid contact with skin and eyes
S 36/37/39 : Wear suitable protective clothing, gloves and eyes and
face protector.
16. DISCLAIMER :
This information is based on our current knowledge and is obtained from sources which we
believe are reliable. However, the information is provided without any warranty, express or
implied, regarding the correctness. This information is extended to describe the product for the
purposes of health, safety and environmental requirements only. The conditions or methods of
handling, storage, use of disposal of the product are being our control. For this and other reasons,
we do not assume responsibility and expressly disclaim liability for loss, damage connected with
the handling, storage, use or disposal of the product.
Version: 1 Oct-2017
ROBBIATHANE
(Base)
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY
Product Name : Robbiathane

Product Type : Polyurethane Coating
P O Box 27524, Dubai, UAE
Telephone Number : 009714-3391000
Emergency Telephone No. : 009714-3391078
Weight% CAS Number LEL Vol% ACGIH TLV-TWA

• Acrylic Resin < 40
• Titanium Dioxide < 25 13463-67-7 NA 10 mg/m3
• Crystalline Silica < 0 - 30 14808-60-7 NA 0.1 mg/m3
• Blanc Fixe < 0 - 10 7727-43-7 NA 6.0 mg/m3
• Xylene < 30 1330-20-7 1.2 100 ppm
• Methoxy Propyl Acetate <9 108-65-6 1.5 Not known
• hazards identification of the preparation :

R-10 : Flammable
R-20/21 Harmful by inhalation and in contact with skin
R-36/38 Irritating to eyes and skin.
R-43 May cause sensitization by skin contact
General : Remove contaminated clothing.

…2…
advice.
attention.
Specific hazards : Fire will produce dense, black smoke. Inhalation of

hazards.
Extinguishing media : Water spray-mist, foam, dry chemical powder, carbon
dioxide, sand.
Personal precautions : Avoid contact with skin and eyes. Do not breathe
vapour. Extinguish naked flames. Remove ignition
sources. Avoid sparks.
Personal protection : Wear PVC gloves, safety boots. Wear full face-piece
Processing for Cleaning/
Collecting : Contain and collect spillage with non-combustible
absorbent materials, e.g., sand, earth or spill control
material and place in a container for disposal
according to local regulation
7. HANDLING AND STORAGE:
Avoid prolonged or repeated contact with skin. Do not breathe vapour, spray/mists.
Extinguish any naked flames. Remove ignition sources. Avoid spark. Do not smoke.
Take precautionary measures against static discharges.

…3…
8. EXPOSURE CONTROLS/PERSONAL PROTECTION :
Engineering Control measures : Use only in well ventilated areas.

respirators.
Hand protection : PVC gloves. Barrier creams may help to protect the
Eye protection : Use safety eyewear designed to protect against splash
of products.
Physical state : Liquid

Odour : Like organic solvents
Safety related information Value
Flash Point 23 - 29ºC (Abel closed cup)
Ignition temperature > 350ºC
Initial Boiling Point 137ºC (Based on Xylene)
Vapour Density (Vs. Air) Heavier
Evaporation Rate (Vs. n-Bu. Acetate) Slower
Density at 25ºC 1.15 - 1.25 gm/cc
Solubility in water Negligible

Conditions to avoid : Heat, flames and sparks. Caustic soda induce a
vigorous polymerisation at a temperature around 200ºC
Materials to avoid : Strong Oxidising agents. Caustic Soda
Hazardous decomposition : Unknown
products
Basis for assessment : This product was not tested but the information given is
based on the known toxicological data of the constituents
Skin irritation : Irritant
…4…
12. ECOLOGICAL : Avoid contamination of earth, rivers, lakes or sewages
INFORMATION
Water contamination class : 2 (self classification)
Precautions : Refer to Section 7

Waste disposal : Recover or recycle if possible. Otherwise incineration.
Container disposal : Allow the residue to dry and dispose of as scrap metal.
UN Number : 1263
IMCO Class : 3.3
Page Number : 3149

Contains : Xylene, HDI Biuret
• EC Risk phrases
R-10 : Flammable.
S-7/8 : Keep container tightly closed and dry
S-24/25 : Avoid contact with skin and eyes
S-36/37/39 : Wear suitable protective clothing and gloves
And eyes and face protection.
16. DISCLAIMER :
This information is based on our current knowledge and is obtained from sources which we believe
are reliable. However, the information is provided without any warranty, express or implied,
regarding the correctness. This information is extended to describe the product for the purposes of
health, safety and environmental requirements only. The conditions or methods of handling,
storage, use or disposal of the product are beyond our control. For this and other reasons, we do not
assume responsibility and expressly disclaim liability for loss, damage connected with the handling,
storage, use or disposal of the product.
ROBBIATHANE
(Hardener)
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY
Product Name : Robbiathane (Hardner)

Product Type : Polyurethane Coating
P O Box 27524, Dubai, UAE
Telephone Number : 009714-3391000
Emergency Telephone No. : 009714-3391078
Weight% CAS Number LEL Vol% ACGIH TLV-TWA
• HDI Biuret 60- 80 4035-89-6 NA 1 ppm

• Methoxy Propyl Acetate 10-20 108-65-6 1.5 Not known
• hazards identification of the preparation :

R-10 : Flammable
R-20/21 Harmful by inhalation and in contact with skin
R-36/38 Irritating to eyes and skin.
R-43 May cause sensitization by skin contact
General : Remove contaminated clothing.

…2…
advice.
attention.
Specific hazards : Fire will produce dense, black smoke. Inhalation of

hazards.
Extinguishing media : Water spray-mist, foam, dry chemical powder, carbon
dioxide, sand.
Personal precautions : Avoid contact with skin and eyes. Do not breathe
vapour. Extinguish naked flames. Remove ignition
sources. Avoid sparks.
Personal protection : Wear PVC gloves, safety boots. Wear full face-piece
Processing for Cleaning/
Collecting : Contain and collect spillage with non-combustible
absorbent materials, e.g., sand, earth or spill control
material and place in a container for disposal
according to local regulation
7. HANDLING AND STORAGE:
Avoid prolonged or repeated contact with skin. Do not breathe vapour, spray/mists.
Extinguish any naked flames. Remove ignition sources. Avoid spark. Do not smoke.
Take precautionary measures against static discharges.

…3…
8. EXPOSURE CONTROLS/PERSONAL PROTECTION :
Engineering Control measures : Use only in well ventilated areas.

respirators.
Hand protection : PVC gloves. Barrier creams may help to protect the
Eye protection : Use safety eyewear designed to protect against splash
of products.
Physical state : Liquid

Odour : Like organic solvents
Safety related information Value
Flash Point 24 - 32ºC (Abel closed cup)
Ignition temperature > 350ºC
Initial Boiling Point 120ºC (Based on Xylene)
Vapour Density (Vs. Air) Heavier
Evaporation Rate (Vs. n-Bu. Acetate) Slower
Density at 25ºC 0.95-1.0 gm/cc
Solubility in water Negligible

Conditions to avoid : Heat, flames and sparks. Caustic soda induce a
vigorous polymerisation at a temperature around 200ºC
Materials to avoid : Strong Oxidising agents. Caustic Soda
Hazardous decomposition : Unknown
products
Basis for assessment : This product was not tested but the information given is
based on the known toxicological data of the constituents
Skin irritation : Irritant
…4…
12. ECOLOGICAL : Avoid contamination of earth, rivers, lakes or sewages
INFORMATION
Water contamination class : 2 (self classification)
Precautions : Refer to Section 7

Waste disposal : Recover or recycle if possible. Otherwise incineration.
Container disposal : Allow the residue to dry and dispose of as scrap metal.
UN Number : 1263
IMCO Class : 3.3
Page Number : 3149

Contains : Xylene, HDI Biuret
• EC Risk phrases
R-10 : Flammable.
S-7/8 : Keep container tightly closed and dry
S-24/25 : Avoid contact with skin and eyes
S-36/37/39 : Wear suitable protective clothing and gloves
And eyes and face protection.
16. DISCLAIMER :
This information is based on our current knowledge and is obtained from sources which we believe
are reliable. However, the information is provided without any warranty, express or implied,
regarding the correctness. This information is extended to describe the product for the purposes of
health, safety and environmental requirements only. The conditions or methods of handling,
storage, use or disposal of the product are beyond our control. For this and other reasons, we do not
assume responsibility and expressly disclaim liability for loss, damage connected with the handling,
storage, use or disposal of the product.
10
Country of Origin
COUNTRY OF ORIGIN
Reference: AM/BV/COO-001
Date: 14/10/2021
Project Name: Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1 (1A
& 1B)
Dear Sir,
This is to confirm that our product is manufactured within U.A.E for the above mentioned
project.
For
Al Maha Modular Industries
Anson Franklin
QA/QC Engineer
Date: 14/10/2021
11
ISO Certificates/Third
party certificates
12
Draft
Guarantee/warranty
WARRANTY CERTIFICATE (DRAFT)
REFERENCE: AM-BV-WC-001
DATE: 14-10-21
Project Name: Baniyas North Development- Infrastructure, Villa & Streetscape- Phase 1 (1A & 1B)
Dear Sir,
This is to confirm a warranty of 5 years for our products for the above mentioned Project from the date of
issuance of Certificate of Completion by the Client.
FOR
Al Maha Modular Industries LLC
Projects Manager
Date: 14-10-21
13
Previous approvals

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Employer PMC Engineer (CSC) Contractor

MATERIAL SUBMITTAL FORM

Material Submittal For Cage Ladder

Submitted By Trojan General Contracting LLC

Reviewed By Dana Talal Date 18/11/2021

Received Date Dana Al Digitally signed by Dana Al Badich

TGC-QA/QC-FRM-BN-MR-01 REV:02 22/02/2021

SI No: Engineer's Comments Contractor's Response/Compliance

Reviewed By: Responded By:

TGC/QAQC/BN/FRM/CRS/01 REV 00 01/11/2020

1 Supplier & Manufacturer Profile Yes

2 Industrial /Trade License Yes

3 Scope of Work Yes

4 Technical Compliance Statement Yes

5 Copy of Specifications Yes

6 Vendor List (If Applicable) N/A

7 Schedule of Materials Yes

8 Technical Data Sheets Yes

9 Product Catalogue N/A

10 Method Statement No Will submit seperately

Test Reports/ Product Certificate/Authorities

12 Material Safety Data sheets Yes

13 Country of Origin Yes

14 ISO Certificates / Third Party Certificates Yes

15 Draft Guarantee/ Warranty Yes

16 Previous Approvals Yes

Dealership agreement & Authorization letter -If

18 Product Sample & Photo No

Employer: M/s. ALDAR Properties

PMC M/s. Parsons International Ltd.

Consultant: M/s Mott MacDonald

Contractor: M/s. Trojan General Contracting LLC

1. Supplier & Manufacturer Profile

AL MAHA MODULAR INDUSTRIES L.L.C

Abu Dhabi, U.A.E.

Mr. Babar Sharif - Company Secretary

Industrial Trade License

License Status : Under Construction ‫ ﻗﻴﺪ ﺍﻹﻧﺸﺎﺀ‬: ‫ﺣﺎﻟﺔ ﺍﻟﺮﺧﺼﺔ‬

ADCCI No : : ‫ﻋﻀﻮﻳﺔ ﺍﻟﻐﺮﻓﺔ‬

‫ﻡ‬.‫ﻡ‬.‫ ﺍﻟﻤﻬﺎ ﻣﻮﺩﻳﻠﺮ ﻟﻠﺼﻨﺎﻋﺎﺕ ﺫ‬: ‫ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬

Trade Name : Almaha Modular Industries Llc

Location : Abu Dhabi - Al Mafraq - Al Mafraq - (409) : ‫ﻣﻮﻗﻊ ﺍﻟﻤﻨﺸﺄﺓ‬

Owner(s) Partner(s) ‫ ﺍﻟﺸﺮﻛــــﺎﺀ‬/ ‫ﺍﺳﻢ ﺻﺎﺣﺐ ﺍﻟﻤﻨﺸﺄﺓ‬

(1A & 1B)

Employer: M/s. ALDAR Properties PJSC

Project Management Consultant: M/s. Parsons International Ltd.

Construction Supervisor: M/s Mott MacDonald

Contractor: M/s. Trojan General Contracting LLC

Al Maha Modular Industries LLC

When calculating loads the worst combination shall be considered, taking

Deflections: The maximum allowable deflection of any element of the works,

Shop drawings detailing fabrication and erection of each metal fabrication

Samples representative of materials and finished products as may be requested

Calculation: Provide professionally prepared calculation and other information as

Mill Certificates: Signed by manufacturers of stainless-steel sheet certifying that

Fabricator Qualifications: Firm experienced in producing metal fabrications

Section 1.7 C. Mock-ups Mock-up sample will be arrange Yes

PART 2 - PRODUCTS METALS: GENERAL

H. Steel Tubing: Product type (manufacturing method) and as follows:

Section 2.5 FASTENERS

Painting SECTION. 09 91 00 – PAINTING

Finishing Paints; finishing paints shall be in accordance with SOF.

3 Elongation % 20 min 23 min 27 30 29.8 30.8 35 34 Comply